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Content Instruction manual
- Controls and devices
- Ventilation system
Your car is Citroen Berlingo & Peugeot Partner - Safety first!
- Introduction: Citroen Berlingo & Peugeot Partner
- Troubleshooting an emergency
- If your car's engine does not start
- Starting the engine from an additional power source
- Wheel replacement
- Leak detection
- Towing
- Weekly checks
- Checks under the hood of the car
- Engine oil level
- Coolant level
- Washer fluid level
- Power steering fluid level
- Brake fluid level
- Windshield wipers
- Battery
- Electrical systems
- Tire condition and air pressure
- Working fluids and lubricants
- Tire pressure
Regular maintenance - petrol engines - General information
- Regular maintenance
- Replacement of engine oil and filter
- Checking hoses and leaks of working fluids
- Checking the drive shaft anther
- Lubrication of awnings and locks
- Road test
- Resetting maintenance indicator
- Replacing the particle filter
- Checking and replacing the auxiliary drive belt
- Checking the front brake pads
- Checking the rear brake pads
- Checking and adjusting the parking brake
- Exhaust system check
- Checking the components of the steering and suspension
- Replacing the timing belt
- Brake fluid replacement
- Replacement of spark plugs
- Replacement of air filter
- Replacing the fuel filter
- Checking the transmission oil level
- Checking the components of the emission control system
- Replacing coolant
- Replacement of airbags and seat belt pretensioners
Regular maintenance - diesel engines - General information
- Regular maintenance
- Replacement of engine oil and filter
- Draining water from the fuel filter
- Check hoses and system components for leaks
- Checking the drive shaft anther
- Lubrication of awnings and locks
- Road test
- Resetting maintenance indicator
- Replacing the particle filter
- Checking and adjusting the idle speed and minimum speed at which the engine does not stall - models of cars equipped with a 1.8-liter and 1.9-liter engine
- Checking and replacing the auxiliary drive belt - car models equipped with 1.8-liter and 1.9-liter engines
- Checking and replacing the auxiliary drive belt - vehicle models equipped with 2.0-liter engines
- Checking the front brake pads
- Checking the rear brake pads
- Checking and adjusting the parking brake
- Exhaust system check
- Checking the components of the steering and suspension
- Replacing the fuel filter
- Replacement of air filter
- Checking the transmission oil level
- Checking the components of the emission control system
- Replacing the timing belt
- Brake fluid replacement
- Replacing coolant
- Replacement of airbags and seat belt pretensioners
Repair procedures without removing the engine from the engine compartment - gasoline engines - General information
- Compression check - description and explanation
- Engine assembly / ignition unit openings - general information and use
- Cylinder head cover - removal and installation
- Timing belt cover covers - removal and installation
- Timing belt - general information, removal and installation
- Timing belt tensioner and sprockets - removal, inspection and installation
- Camshaft oil seals - replacement
- Valve clearance - check and adjustment
- Camshafts and rockers / pushers - removal, inspection and installation
- Cylinder head - removal and installation
- Pallet - removal and installation
- Oil pump - removal, inspection and installation
- Crankshaft oil seals - replacement
- Flywheel - removal, inspection and installation
- Engine / gearbox mountings - check and replace
Repair procedures without removing the engine from the engine compartment - diesel engines 1.8 liters and 1.9 liters (series XUD) - General information
- Compression check and leak test - description and explanation
- Engine assembly / valve timing holes - general information and use
- Cylinder head cover - removal and installation
- Crankshaft pulley - removing and installing
- Timing belt cover covers - removal and installation
- Timing belt - general information, removal and installation
- Asterisks of timing belt - removal and installation
- Right-hand support bracket and timing belt tensioner removing and installing
- Parallel belt pulley timing belt - removing and installing
- Camshaft and pushers - removal, inspection and installation
- Valve clearance - check and adjustment
- Cylinder head - removal and installation
- Pallet - removal and installation
- Oil pump and drive chain - removal, inspection and installation
- Oil seals - replacement
- Engine oil level and pressure sensors - general information
- Flywheel - removal, inspection and installation
- Oil cooler - removal and installation
- Engine / gearbox mountings - check and replace
Repair procedures without removing the engine from the engine compartment - diesel engines 1.9 liters and 2.0 liters (DW series) - General information
- Checking the compression ratio and checking for leaks - description and explanation
- Engine assembly / valve timing holes - general information and use
- Cylinder head cover - removal and installation
- Crankshaft pulley - removing and installing
- Timing belt cover covers - removal and installation
- Timing belt (models of cars equipped with 1.9-liter engine) - general information, removal and installation
- Timing belt (car models equipped with 2.0 l engine) - general information, removal and installation
- Timing belt timing belts and idler pulley / tensioner pulley - removal, inspection and installation
- Camshaft seal - replacement
- Camshaft and pushers - removal, inspection and installation
- Valve clearance - check and adjustment
- The head of the block of cylinders (models of the cars equipped with the engine of 1.9 l) - removal and installation
- Pallet - removal and installation
- Oil pump- removal, inspection and installation
- Oil cooler - removal and installation
- Crankshaft oil seals - replacement
- Engine oil level and pressure sensors - general information
- Flywheel - removal, inspection and installation
- Engine / gearbox mountings - check and replace
Removing the gasoline engine from the engine compartment and the overhaul procedure - General information
- Major engine repairs - general information
- Removing engine / gearbox - methods and precautions
- Engine / gearbox - removing and installing
- Engine overhauling - sequence of disassembly
- Cylinder head - disassembly
- Cylinder head and valves - cleaning and checking
- Cylinder head - installation
- Piston / connecting rod assembly - removal
- Crankshaft removal
- Cylinder block / crankcase - cleaning and inspection
- Piston / connecting rod assembly - check
- Crankshaft check
- The main bearing and the lower end of the connecting rod - check
- Engine overhaul - assembly sequence
- Piston rings - installation
- Crankshaft - installation
- Piston / connecting rod assembly - installation
- The engine is the beginning of traffic after major repairs
Removing the diesel engine from the engine compartment and the overhaul procedure - General information
- Major engine repairs - general information
- Removing engine / gearbox - methods and precautions
- Engine / gearbox - removing and installing
- Cylinder head (vehicle models equipped with 2.0 l engine) - removal and installation
- Engine overhauling - sequence of disassembly
- Cylinder head - disassembly
- Cylinder head and valves - cleaning and checking
- Cylinder head - assembly
- Piston / connecting rod assembly - removal
- Crankshaft removal
- Cylinder block / crankcase - cleaning and inspection
- Piston / connecting rod assembly - check
- Crankshaft check
- The main bearing and the lower end of the connecting rod - check
- Engine overhaul - assembly sequence
- Piston rings - installation
- Crankshaft - installation
- Piston / connecting rod assembly - installation
- The engine is the beginning of traffic after major repairs
Removing the diesel engine from the engine compartment and the overhaul procedure - General information
- Major engine repairs - general information
- Removing engine / gearbox - methods and precautions
- Engine / gearbox - removing and installing
- Cylinder head (vehicle models equipped with 2.0 l engine) - removal and installation
- Engine overhauling - sequence of disassembly
- Cylinder head - disassembly
- Cylinder head and valves - cleaning and checking
- Cylinder head - assembly
- Piston / connecting rod assembly - removal
- Crankshaft removal
- Cylinder block / crankcase - cleaning and inspection
- Piston / connecting rod assembly - check
- Crankshaft check
- The main bearing and the lower end of the connecting rod - check
- Engine overhaul - assembly sequence
- Piston rings - installation
- Crankshaft - installation
- Piston / connecting rod assembly - installation
- The engine is the beginning of traffic after major repairs
Cooling system, heater and air conditioning - General information and precautions
- Cooling system slugs - detaching and replacing
- Radiator - removal, inspection and installation
- Thermostat - removal, inspection and installation
- Electric cooling fan - removing and installing
- Electrical switches and sensors of the cooling system - removal and installation
- Cooling pump - removing and installing
- Thermostat / fuel filter housing (car models equipped with 1.8 and 1.9 l diesel engine) - removal and installation
- Heater and ventilation system - general information
- Components of the heater / ventilation system - removal and installation
- Air conditioning system - general information and precautions
- Components of the air conditioning system - removal and installation
The power supply and exhaust system - gasoline engines - General information and precautions
- Air filter assembly and air ducts - removing and installing
- Accelerator cable - removal and installation
- Accelerator pedal - removal and installation
- Unleaded fuel - general information and use
- Engine management system - general information
- Power system - discharge and pressure build-up
- Fuel pump - removal and installation
- Fuel gauge - removing and installing
- Fuel tank - removal and installation
- The engine management system - check and adjustment
- Throttle body - removing and installing
- Components of the engine management system - removal and installation
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Exhaust system - general information, removal and installation
The system of power and exhaust of exhaust gases - diesel engines 1.8 and 1.9 l (series XUD) - General information and precautions
- Power system - refueling and air removal
- Air filter assembly and air ducts - removing and installing
- Thermostatic sensor for increased idling speed - removal, installation and adjustment
- High pressure fuel pump - removing and installing
- Setting the timing of the injection - verification and adjustment methods
- Setting the injection timing (Lucas fuel pump) - checking and adjusting
- Setting the injection timing (Bosch high-pressure fuel pump) - checking and adjusting
- High pressure fuel pump - adjustment
- Fuel injectors - check, removal and installation
- Throttle cable - removal, installation and adjustment
- Accelerator pedal - removal and installation
- Fuel level sensor module and fuel - booster pump - removing and installing
- Fuel tank - removal and installation
- The engine management system - check and adjustment
- Throttle body - Removing and installing
- Components of the engine management system - removal and installation
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Exhaust system - general information, removal and installation
The system of power and exhaust of exhaust gases - diesel engines 1.8 and 1.9 l (series XUD) - General information and precautions
- Power system - refueling and air removal
- Air filter assembly and air ducts - Removing and installing
- Thermostatic sensor for increased idling speed - removal, installation and adjustment
- High pressure fuel pump - Removing and installing
- Setting the timing of the injection - verification and adjustment methods
- Setting the injection timing (Lucas fuel pump) - checking and adjusting
- Setting the injection timing (Bosch high-pressure fuel pump) - checking and adjusting
- High pressure fuel pump - adjustment
- Fuel injectors - check, removal and installation
- Throttle cable - removal, installation and adjustment
- Accelerator pedal - removal and installation
- Fuel level sensor module and fuel - booster pump - removing and installing
- Fuel tank - removal and installation
- Collectors - removal and installation
- Exhaust system - general information and component replacement
The system of power and exhaust of exhaust gases - diesel engines 1.9 and 2.0 l (series DW) - General information
- High-pressure diesel injection system (HDi system) - special information
- Air filter assembly and air ducts - removing and installing
- Throttle cable - removal, installation and adjustment
- Accelerator pedal - removal and installation
- Power system - refueling and air removal
- Fuel pump (models with 2.0 l engine) - removal and installation
- Fuel level sensor module - removing and installing
- Fuel tank - removal and installation
- Thermostatic sensor for increased idle speed (models of cars equipped with a 1.9-liter engine) - removal, installation and adjustment
- High-pressure fuel pump (models of cars equipped with 1.9-liter engine) - adjustment
- Electrical components of injection system - removal and installation
- High pressure fuel pump - removing and installing
- Setting the injection timing - checking and adjusting
- Fuel injectors - removal and installation
- The fuel directing-distributor (models of cars equipped with a 2.0-liter engine) - removal and installation
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Turbocharger (car models equipped with 2.0 l engine) - description and precautions
- Turbocharger (models of cars equipped with 2.0 l engine) - removal, testing and installation
- Exhaust system - general information, removal and installation
Emission control systems - General information
- Emission control systems (petrol engines) - checking and replacing components
- Emission control systems (diesel engines) - checking and replacing components
- Catalytic converter - general information and precautions
Starting and recharging systems - General information and precautions
- Detecting faults in the electrical system - general information
- Battery - check and charge
- Battery - removal and installation
- Shelf and battery mounting plate
- Recharging system - check
- Belt of the generator drive - removal, installation and tension adjustment
- Generator - removal and installation
- Generator - check and overhaul
- Start-up system - check
- Starter motor - removal and installation
- Starter motor - check and overhaul
- Ignition switch - removal and installation
- Engine oil warning light sensor - removing and installing
- Engine oil level sensor
Ignition system - petrol engines - Ignition system - general information
- Ignition system - check
- Ignition coil - removal, check and installation
- Ignition advance - check and adjustment
- Detonation sensor - removal and installation
Diesel engine preheating system - Engine preheating system - description and verification
- Glow plugs - removal, inspection and installation
- Pre-heating control unit - removal and installation
Clutch - General information
- Clutch cable - removing and installing
- Clutch pedal - removal and installation
- Clutch assembly - removal, inspection and installation
- Clutch release mechanism - removal, inspection and installation
Manual transmission - General information
- Manual transmission - filling and draining transmission oil
- Shift mechanism - removal and installation
- Oil seals - replacement
- Switch for reversing lights - check, remove and install
- Speedometer drive - removal and installation
- Manual gearbox - removing and installing
- Major overhaul of a manual transmission - general information
Power shafts - General information
- Drive shafts - removal and installation
- Anthers of drive shafts (drive shaft type GKN) - replacement
- Anthers of drive shafts (drive shaft type PSA) - replacement
- Drive shaft overhaul - general information
- Intermediate bearings of the right drive shaft - replacement
Brake system - General information
- Hydraulic system - air removal
- Hydraulic connections and hoses
- Front brake pads - change
- Rear brake pads - replacement
- Front disc brake - checking, removing and installing
- Rear drum brake - removal, inspection and installation
- Front brake caliper - removal, overhaul and installation
- Rear working cylinder - removal and installation
- Master brake cylinder - removal, overhaul and installation
- Vacuum brake booster - checking, removing and installing
- Check valve of the vacuum brake amplifier
- Parking brake - adjustment
- Parking brake lever - adjustment
- Parking brake cables - removal and installation
- The valve of adjustment of pressure of back brakes - removal and installation
- Brake light switch - removal, installation and adjustment
- Brake warning system switch - removing and installing
- Anti-lock braking system (ABS) - general information
- Anti-lock components (ABS) - removal and installation
- Vacuum pump (models of cars equipped with diesel engine) - removal and installation
- Vacuum pump (models of cars equipped with diesel engine) - check and overhaul
Suspension and steering - General information
- Folding knuckle assembly - removing and installing
- Front hub bearings
- Front suspension bracket - removing and installing
- Front suspension - overhaul
- Lower front suspension lever - removal, overhaul and installation
- Ball joint of lower front wishbone - removal and installation
- Front axle anti-roll bar - removal and installation
- Front stabilizer bar for front suspension - removing and installing
- Front axle subframe - removing and installing
- Rear hub assembly - removal and installation
- Rear hub bearings - replacement
- Rear suspension components - general information
- Rear shock absorber - removal, inspection and installation
- Rear axle assembly - removal and installation
- Adjustable ground clearance - check
- Steering wheel - removal and installation
- Steering column - removal, inspection and installation
- The locking mechanism of the ignition / steering column - removal and installation
- Gearbox assembly - removal, overhaul and installation
- Power steering system - air removal
- Power steering pump - removal and installation
- Ball joint of the tie rod - removal and installation
- Adjusting the installation angles and steering angle - general information, checking and adjustment
Body structure and components - General information
- Maintenance - body and frame
- Maintenance - upholstery and rugs
- Elimination of minor body damage - repairs
- Removing serious body damage - repairs
- Front bumper - removal and installation
- Rear bumper - removal and installation
- Hood - removal, installation and adjustment
- A cable of blocking and opening of a cowl - removal and installation
- Door - removal and installation
- Internal door trim panel - removing and installing
- Handle and components of the front door lock - removal and installation
- Handle and components of the side sliding door lock - removal and installation
- Handle and components of the rear swinging door lock - removal and installation
- Front window glass and window lifter - removal and installation
- Rear lift door and support posts - removal and installation
- Components of the tailgate lock - removal and installation
- Components of the central lock - removal and installation
- External mirrors and removal of the mirror from the case - removal and installation
- The windscreen, the windows of the swinging and lifting luggage compartment door - general information
- Opening side and rear door windows - removal and installation
- Luke - general information
- External components of the body - removal and installation
- Air intake panel - removal and installation
- Radiator grille - removal and installation
- Seats - removal and installation
- Safety belt components - removal and installation
- Internal lining - removal and installation
- Central console - removal and installation
- Panel trim components (car models, manufactured before September 2002) - removal and installation
- Panel paneling components (car models released after September 2002) - removal and installation
Electrical equipment and electrical systems - General information
- Detection of malfunctions in the electrical system - general information
- Fuses and relays - general information
- Switches - removal and installation
- Lamps (external lighting) - replacement
- Lamps (internal lighting) - replacement
- External headlamps - removal and installation
- Adjusting the height of the headlights - general information
- Dashboard - removal and installation
- Multi-function display unit - removal and installation
- Cigarette lighter / outlet - removal and installation
- Acoustic signal - removal and installation
- Wiper arm - removal and installation
- Windscreen wiper motor and winding - removing and installing
- Rear window wiper motor
- Washer components - removal and installation
- Audio system - removal and installation
- Speakers - removal and installation
- Immobilizer system and anti-theft system - general information
- Airbag system - general information, precautions and system shutdown
- Components of the airbag system - removal and installation
- The BSI (built-in systems interface) block / fuse box - general information, removal and installation
- Electrical diagrams - Peugeot Partner car
- Electrical diagrams - car Citroen Berlingo
Applications - Overall dimensions and weight
- Vehicle identification numbers
- Lifting the car with a jack and the point of the pillars
- General repair procedures
- Disconnecting the negative battery terminal
- Tools and devices
- Checking the technical condition of the car
- Troubleshooting
- Glossary
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