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Contents
Operating instructions
Maintenance
Maintenance
Dimensions and weight
Lubricants and fluids
Volumes
Service specifications
Vehicle identification numbers
Weekly checks
Routine maintenance schedule
Gasoline models
Diesel models
Introduction
Intensive service
Replacing the coolant - general information
Draining water from the fuel filter (diesel only)
Checking and adjusting idle speed (diesel only)
Checking the vacuum pump
Checking the automatic transmission fluid level
Checking the functioning of electrical equipment
Checking, caring for and charging the battery
Checking the condition and functioning of seat belts
Checking the condition of the auxiliary drive belt
Checking for signs of leaks and condition of hoses in the engine compartment
Checking the condition of the wiring in the engine compartment
Checking the functioning of the air conditioning system
Change engine oil and oil filter
Checking the oil level in the manual transmission
Checking steering, suspension and wheels
Checking the condition of CV joints and protective covers of drive shafts
Checking the status of the exhaust system
Checking the condition of the vehicle underbody and fuel / brake lines
Brake system check
Checking the condition and lubrication of doors and hood
Checking the tightening forces of the wheel nuts
Running trials
Replacing the fuel filter (diesel only)
Replacing the air filter element
Replacing the dust filter of the ventilation system
Replacing the coolant
Checking the functioning of the crankcase ventilation (PCV) system and cleaning the filter
Replacing spark plugs
Replacing the camshaft and fuel pump drive belt (diesel only)
Valve clearance check (diesel only)
Repair of gasoline engines in the engine compartment
Specifications
General description
Repair operations in the engine compartment
Compression check - description of execution and interpretation of results
Installing the piston of the first cylinder in the position of the top dead center (TDC)
Cylinder head covers - removal and installation
Intake manifold - removal and installation
Exhaust manifold - removal, inspection and installation
Crankshaft pulley - removal and installation
Toothed belt covers - removing and installing
Toothed Drive Belt - removing, installing and tension adjustment
Belt tensioner and sprockets - remove, check and install
Camshaft oil seals - replacement
Camshafts and hydraulic tappets - removal, inspection and installation
Cylinder head - removal and installation
Oil pan - removal and installation
Oil pump - removal, check and installation
Oil cooler - removal and installation
Oil level sensor - removal and installation
Oil pressure warning lamp switch - removal and installation
Crankshaft oil seals - replacement
Flywheel / drive disc - removal, inspection and installation
Removal and overhaul of gasoline engines
Specifications
General description
Engine overhaul - general description
Powertrain removal methods and basic precautions
Engine / transmission - removal and installation
Engine disassembly procedure
Dismantling the cylinder head
Cylinder head components - cleaning and inspection
Cylinder head assembly
Connecting rod and piston assemblies - removal
Crankshaft - removal
Cylinder block / crankcase - cleaning and checking
Piston and rod assemblies - check condition
Crankshaft - check condition
Main and connecting rod bearings - condition check
Engine assembly procedure after overhaul
Piston rings - installation
Crankshaft - installing and checking main bearing clearances
Connecting rod and piston assemblies - installing and checking clearances in connecting rod bearings
Starting the engine after the end of the cap repair
Diesel engines
Specifications
General description and modifications
Basic operations performed without removing the engine from the car
Engine oil and oil filter - change
Accessory drive belt - inspect, replace, and adjust tension
Camshaft and high pressure fuel pump drive belts - inspect
Camshaft and fuel pump drive belts - removal, installation and tension
Valve clearances - check and adjust
Camshaft - removal and installation
Camshaft timing - check and adjust
Cylinder head - removal and installation
Cylinder head - bulkhead
Cylinder head and pistons - carbon removal
Water pump and thermostat - removal and installation
Oil seals - replacement
Pallet - removal and installation
Oil pump - removal, inspection and installation
Engine oil cooler - removal and installation
Pistons and connecting rods - removal and installation
Flywheel - removal and installation
Engine / transmission mounts - inspection, removal and installation
Engine / transmission - check, removal and installation
Engine / transmission - removal
Engine / transmission - split
Disassembly of the engine - general description
Engine - complete disassembly
Inspection and restoration - general description
Engine components - inspection and refurbishment
Engine assembly - general description
Engine - assembly
Engine - transmission connection
Engine / transmission - installation
Engine - starting after bulkhead
Compression check - description and execution
Cooling, heating and ventilation systems
Specifications
General description
Antifreeze - general description
Coolant hoses - removal and replacement
Thermostat and water pump - removal and installation
Cooling fan - serviceability check, removal and installation
Sensors, indicator and switches of the cooling system - serviceability check, removal and installation
Radiator and expansion tank - removal, inspection and installation
Interior heating / ventilation system components - removal and installation
Interior heating / air conditioning control panel - removal and installation
Air conditioning system - general description and precautions
Air conditioning components - removal and installation
Fuel and exhaust systems
Specifications
General description and precautions
Air filter - element replacement
Air filter cover - removal and installation
Fuel filter - draining fluid and replacing element
Fuel filter assembly - removal and installation
Fuel system - bleeding
Fuel system - pollution
Idle speed - check and adjust
Idle speed boost system - check, adjust and replace
Maximum engine speed - check and adjust
Injection timing - check and adjust
High pressure fuel pump - removal and installation
Injector tubes - removal and installation
Fuel injectors - removal, inspection and installation
Fuel cutoff solenoid valve - removal and installation
Gas pedal cable - removal and installation
Shock absorber of the throttle lever on the fuel pump - removal and installation
Turbocharger - removal and installation
Turbocharger intercooler - removal and installation
Fuel heater - removal and installation
Fuel tank - removal and installation
Collectors - removal and installation
Exhaust system - inspection
Engine electrical equipment
Specifications
General information, precautions and disconnecting the battery
Battery - removal and installation
Battery wires - check condition and replace
Ignition system - general information and precautions
Ignition system - diagnostics
Ignition coil - removal and installation
Ignition module - removal and installation (only for models with AT)
Ignition timing - check installation
RPM / crankshaft position sensor - removal and installation
Charging system - general information and precautions
Charging system - diagnostics
Generator - removal and installation
Alternator brushes and voltage regulator - replacement
Launch system - general information and precautions
Starter - diagnostics
Starter - removal and installation
Preheating system - description and serviceability check
Glow plugs, relay and fuse - removal and installation
Glow plug warning lamp unit - replace
Cold startup element - replace
Starter - changing brushes
Exhaust gas neutralization system
Specifications
General description
Electronic control systems - description and precautions
Diagnostic system - general information and testing
Information sensors - general description
Gasoline vapor recovery system - general description and functional check
Exhaust gas recirculation (EGR) system - general information, function check and component replacement
Pulsating exhaust gas mixing system - general description
Crankcase ventilation (PCV) - general description
Catalytic converter - general description and precautions
Mechanical transmission
Specifications
General description
Shift rod - adjustment
Gearbox control lever and gear shift rods - removal and installation
Speedometer drive gear - removal and installation
Oil seals - replacement
Reversing light switch - removal and installation
Mechanical transmission - removal and installation
Mechanical transmission mounts - inspect and replace
Mechanical transmission overhaul - general description
Automatic transmission
Specifications
General description
Troubleshooting - general description
Selector drive cable - removal, installation and adjustment
Selector assembly - removal and installation
Speedometer drive gear - removal and installation
Selector lever position sensor - removal, installation and adjustment
Oil seals - replacement
Removal and installation of transmission
Transmission mounts - inspect and replace
Bulkhead automatic transmission - general description
Clutch and drive shafts
Specifications
General description
Clutch - general description and troubleshooting
Clutch adjustment - check
Clutch cable - removal and installation
Clutch pedal - removal and installation
Clutch components - removal, inspection and installation
Clutch release bearing - removal, inspection and installation
Shaft and bushing of the clutch release lever - removal and installation
Drive shafts - general description
Drive shafts - removal and installation
Protective covers for the inner CV joints of the drive shafts - replacement
Drive shaft outer CV joint protective cover - replacement
Drive shaft joints - check condition and replace
Braking system
Specifications
General description
Front brake pads - replacement
Front brake caliper - removal, bulkhead and installation
Front brake disc - inspection, removal and installation
Rear brake drum - removal, inspection and installation
Rear brake shoes - replacement
Rear wheel brake cylinders - removal, bulkhead and installation
Rear disc brake pads - replacement
Rear disc brake caliper - removal, bulkhead and installation
Rear brake disc - inspection, removal and installation
The main brake cylinder - removal and installation
Brake pedal - removal and installation
Hydraulic pipes and hoses - inspection, removal and installation
Brake system - bleeding
Vacuum brake booster unit - fault diagnosis, removal and installation
Vacuum hose of the brake booster unit - removal, fault diagnosis and installation
Pressure relief relief valve (PCR) (non-ABS models) - removal and installation
PCR valve of models equipped with ABS - removal and installation
Hydraulic block ABS - removal and installation
ABS wheel sensors - fault diagnosis, removal and installation
Anti-lock brake system (ABS) relay box - removal and installation
Traction control (TCS) enable switch - removal and installation
Actuator for changing the position of the throttle valve TCS - removing and installing
Brake light switch - removal and installation
Parking brake control lever - removal and installation
Parking brake cables - removal and installation
Suspension and steering
Specifications
General description
Steering knuckle and hub assembly - removal and installation
Front hub and bearings - inspect and replace
Front suspension strut - removal and installation
Front suspension strut - bulkhead
Stabilizer and its links - removal and installation
Front suspension lower arm - removal, bulkhead and installation
Ball joint of the lower arm of the front suspension - replacement
Rear hub and bearings (Sedan and Hatchback Models) - inspect and replace
Rear suspension knuckle (Sedan and Hatchback models) - removal and installation
Rear suspension strut (Sedan and Hatchback models) - removal and installation
Rear suspension strut (Sedan and Hatchback Models) - bulkhead
Rear stabilizer bar and its links (Sedan and Hatchback models) - removal and installation
Rear suspension lower arms (Sedan and Hatchback models) - removal and installation
Rear suspension longitudinal bar (Sedan and Hatchback models) - removal and installation
Rear suspension cross member (Sedan and Hatchback models) - removal and installation
Rear hub and bearings (Station wagon models) - inspection and replacement
Rear suspension fist (station wagon models) - removal and installation
Rear shock absorber (Station wagon models) - removal, check and installation
Rear stabilizer bar and its links (Station wagon models) - removal and installation
Rear coil spring (Universal models) - removal and installation
Rear lower arm of the rear suspension (Station wagon models) - removal and installation
Front lower arm of the rear suspension (Station wagon models) - removal and installation
Rear suspension upper arm (Station wagon models) - removal and installation
Rear suspension longitudinal rod (Station wagon models) - removal and installation
Rear suspension cross member (Station wagon models) - removal and installation
Steering wheel - removal and installation
Steering column - removal, inspection and installation
Flexible steering column coupling - removal and installation
Power steering (except LHD and ABS)
Power steering gear (for models with left-hand drive and ABS) - removal and installation
Rubber power steering covers - replace
Power steering hydraulic system - bleeding
Steering pump - removal and installation
Tie rod end - replacement
Front wheel alignment - general description
Body and trim
Specifications
General description
Body and frame - service
Interior upholstery and mats - care
Minor damage to the body - restoration
Significant damage to the body - restoration
Bumpers - removal and installation
Radiator grill - removal and installation
Hood - removing, installing and adjusting position
A cable and a lever of a drive of a lock of a bonnet - removal and installation
Bonnet lock - removal, installation and position adjustment
Interior door trim panels - removal and installation
Door glass - removal and installation
Window regulator - removal and installation
Door handle and lock components - removal and installation
Door - removal and installation
Outside mirror - removal and installation
Internal rear-view mirror - removal and installation
Trunk lid - removal and installation
Trunk lid lock components - removal and installation
Tail door - removal and installation
Tailgate stop - removal and installation
Tailgate lock components - removal and installation
Central door locking system components - testing, removal and installation
Windshield and fixed glass - removal and installation
Side moldings and adhesive emblems - removal and installation
Glass sunroof and its adjustment - general description
Seats - removal and installation
Seat belts - removal and installation
Internal trim panels - removal and installation
Center console - removal and installation
Top console - removal and installation
Glove box - removal and installation
Dashboard - removal and installation
Wheel arch liners - removal and installation
Onboard electrical equipment
Specifications
General description
Troubleshooting electrical circuits - general description
Fuses, relays and timer unit - check and replace
Switches - removal and installation
Outdoor lamps - replacement
Interior lighting and lamps - replacement
Blocks of external lights - removal and installation
Headlight beam direction - checking and adjusting
Headlight adjustment motor - removing and installing
Instrument panel - removal and installation
Instrument cluster components - removal and installation
Speedometer control cable - removal and installation
Watch - removal and installation
Klaxon - removal and installation
Wiper arms - removal and installation
Windshield wiper motor and drive - removal and installation
Rear window wiper motor assembly - removal and installation
On-board counter unit - removal and installation
Auxiliary signaling system - general description and replacement of its components
Anti-theft alarm system - general description
Speed ??control system - general description
Windshield / rear window washer system components - removal and installation
Radio / car radio - coding, removal and installation
Car radio amplifier - removal and installation
CD player removal and installation
Speakers - removal and installation
Radio antenna - removal and installation
Airbag unit (driver's side) - removal and installation
Airbag control module - removal and installation
Airbag coil spring - removal and installation
Troubleshooting
Engine
Cooling system
Fuel and exhaust systems
Mechanical transmission
Automatic transmission
Drive shafts
Braking system
Steering and suspension
Electrical system
Wiring diagrams |
Translation Techniques. English - Russian. Практические основы перевода
Автор: Т. А. Казакова
Год издания:
