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Content
General information
Vehicle specifications
Vehicle data sheet
Repair safety
Diagnostics of malfunctions
Diagnostics of malfunctions of the engine and its systems
Clutch fault diagnosis
Gearbox diagnostics
Power steering diagnostics
Diagnostics of malfunctions of the driveline, rear axle, chassis, steering (except for the hydraulic booster) and brake system
Diagnostics of body malfunctions
Diagnostics of malfunctions of electric equipment
Engine ZMZ-402
Design description
Changing the oil and oil filter
Replacing the air filter
Replacing fan belts
Fan belt tension adjustment
Clearance between valves and rocker arms
Replacing the thermostat
Removing the coolant pump
Removing the radiator
Replacing the front cuff (gland) of the crankshaft
Collector removal
Dismantling the oil pump
Removing the axis of the rocker arm and rod pushers
Removing the cylinder head
Dismantling the cylinder head
Dismantling the crankshaft
Removing and disassembling the ZMZ-402 engine
Assembly of the ZMZ-402 engine
Engine power system ZMZ-402
Design description
Removing the fuel tank
Removing the fuel gauge
Removing and disassembling the fuel pump
Removing and disassembling the fuel fine filter
Carburetor K-151
Carburetor scheme
Design description
Carburetor removal
Dismantling the carburetor
Idle adjustment
Forced idle economizer system (EPHX)
Checking the bandwidth of jets
Exhaust gas recirculation system
Engine ZMZ-4062
Design description
Changing the oil and oil filter
Replacing the air filter element
Replacing and adjusting the drive belt tension
Removing auxiliary components and equipment from the engine
Intake manifold removal
Removing the exhaust manifold
Replacing the front cuff of the crankshaft
Replacing the rear cuff of the crankshaft
Powertrain support replacement
Camshaft replacement
Replacing hydraulic pushers
Removing and installing hydraulic tensioners
Dismantling the timing gear
Dismantling the oil pump drive
Removing and installing cylinder head
Engine removal
Engine disassembly
Dismantling and repair of a head of the block of cylinders
Lapping valves
Assembly of the connecting rod and piston group
Engine assembly
Integrated engine control system ZMZ-4062
Design description
Engine control module
Engine management system diagnostics
Fault codes for the engine control system ZMZ-4062
Replacing the control unit
Replacing the main relay
Control system sensors
Ignition system
Power system
Air intake system
Idle system
Engine power system maintenance
Precautions for the diagnosis of the engine management system ZMZ-4062 and car repair
Engine cooling system ZMZ-4062
Design description
Coolant replacement
Replacing temperature gauge and coolant overheat warning sensors
Checking the thermostat in a car
Removing and checking the thermostat
Replacing the heater faucet
Replacing the sensor for turning on the electric fan
Replacing the electric fan
Replacing the radiator
Coolant pump replacement
Exhaust system
Design description
Replacing the silencer and both resonators
Replacing the intake pipes of the ZMZ-406 engine
Replacing the intake pipes of the ZMZ-402 engine
Diaphragm clutch
Design features
Bleeding the clutch release hydraulic
Removing the clutch slave cylinder
Removing the clutch master cylinder
Replacing the rubber hose for the clutch release actuator
Removing the clutch housing (shown for the ZMZ-406 engine)
Removing the clutch master and slave discs
Spring linkage
Design features
Removing and installing clutch
Five-speed gearbox
Design description
Changing the oil and flushing the gearbox
Speedometer sensor replacement
Replacing the reversing light switch
Replacing front input shaft bearing
Transmission cuff replacement
Gearbox removal
Gearbox disassembly
Four-speed gearbox
Design description
Gearbox oil change
Transmission cuff replacement
Gearbox disassembly and assembly
Cardan transmission
Design description
Removing and installing cardan transmission
Dismantling and assemblage of a two-shaft driveshaft
Inspection, inspection and lubrication of the driveline
Dismantling and assembling the universal joint
Rear axle
Design description
Removing the rear axle from the car
Axle removal
Replacing the axle sleeve
Replacing the axle bearing
Dismantling the rear axle
Drive cuff replacement
Replacing pinion bearings
Dismantling the differential
Pinion bearing adjustment
Adjustment of differential bearings and lateral clearance in gearing of final drive gears
Main gear adjustment for tooth contact stain
Front suspension
Design features
Maintenance
Removing the upper arms and replacing their rubber bushings
Removing the lower levers
Removing the upper arm axle
Removing the anti-roll bar
Removing the front suspension strut and replacing the threaded joints
Removing and installing front wheel hub
Wheel bearing adjustment
Removing the front suspension from the car
Removing the king pin
Removing the front suspension spring
Shock absorber removal
Checking and adjusting wheel alignment
Rear suspension
Rear suspension
Replacing anti-skid gaskets springs
Shock absorber replacement
Replacing springs and rubber bushings
Power steering
Design description
Steering gear oil change
Steering adjustment
Removing and disassembling the steering column
Removing and installing steering gear
Dismantling and assembling the steering gear
Checking the wear of ball joints and tie rods
Removing and disassembling the steering trapezoid
Dismantling and lubrication of steering link hinges
Steering link hinge replacement
Power steering combined with steering gear
Design description
Changing the working fluid (oil) and filter
Bleeding the hydraulic steering system
Flushing the flow and safety valves of the power steering pump
Power steering pump removal
Power steering removal
Steering propeller thrust bearings
Adjustment of the engagement of the piston-rail-shaft-sector pair
Brake system
Design description
Bleeding the brake system, replacing the brake fluid
Replacing the brake pads of the front wheels
Replacing the brake disc and caliper
Replacing the front brake hose
Removing and installing brake drum
Removing and replacing brake pads on rear wheels
Replacing the brake cylinder on the rear wheel
Replacing the rear wheel brake cylinder linings
Replacing the rear brake hose
Removing the brake master cylinder
Replacing the brake master cylinder linings
Removing the brake servo
Removing the pressure regulator
Pressure regulator actuator adjustment
Removing the parking brake mechanism
Replacing the parking brake cable
Adjustment of the parking brake actuator
Removing the foot switch
Electrical equipment
General information
Replacing fuses and relay box
Battery
Engine generator ZMZ-4062
Checking the engine generator ZMZ-4062 in a car
Dismantling and checking the engine generator ZMZ-4062
Replacing the engine voltage regulator ZMZ-4062
Generator 1631.3701 engine ZMZ-402
Checking the engine generator ZMZ-402 in a car
Removing the generator
Dismantling and checking the engine generator ZMZ-402
Replacement of voltage regulator and brush holder of engine generator ZMZ-402
Starter
Starter removal
Dismantling and checking the starter
The ignition system of the engine ZMZ-402
Ignition timing
Replacing the slider and distributor cap
Removing the ignition distributor
Removing and installing ignition distribution sensor assembly with oil pump drive
Disassembly of the distributor sensor
Replacing ignition system components
Cooling fan motor
Removing the electric fan
Dismantling the electric fan
Checking the electric fan activation circuit
Removing the electric fan relay
Lighting and light alarm
Replacing the lamp in the main headlight
Headlight removal
Headlight corrector
Headlight adjustment
Replacing the fog lamp
Fog light adjustment
Removing the fog lamp
Replacement of side-light bulbs, brake light and direction indicator, lamp removal
Removing license plate lights and luggage compartment, replacing lamps
Replacing rear fog lamps and reversing lights
Removing front and side direction indicators, replacing bulbs
Replacing bulbs and removing the optional brake light
Removing the brake light switch
Removing the interior light, replacing the lamp
Removing the light switch
Windshield wiper and washer
Removing the electric pump and washer nozzles
Removing and disassembling the windshield wiper
Sound signals
Removing, checking and adjusting the sound signal
Replacing the horn switch
Heater fan motor
Instrument cluster
Checking control devices and their sensors
Body
Design description
Removing the front bumper
Removing the upper front panel
Removing the front mudguard and radiator trim
Front wing removal
Front wing position adjustment
Removing the hood lock
Removing and disassembling the hood
Removing the hood
Removing the hinges of the hood
Buttonhole adjustment
Bonnet adjustment
Windshield removal
Windshield installation
Removing the dashboard console
Removing the dashboard
Removing heater fan and additional resistor
Removing the heater radiator
Removing heater distributors
Heater disassembly
Removing and adjusting the front seat
Removing the front door lock
Removing the switch (larva) of the front door lock
Installation of the switch (larva) of the front door lock
Removing the front door trim
Removing the door with hinges
Removing the front door glass
Removing the front door window lifter
Removing the front door seals
Installing the front door seal
Complete disassembly of the front door
Removing the rear seat
Removing the lower and fixed windows of the rear door
Removing the lever and pull rods for locking the tailgate
Removing the rear power window
Removing the door lock
Installing the door lock
Removing the rear door seal
Removing the front trim
Removing floor mats and floor seals
Removing the front rug and floor seal
Removing the rear floor mat and floor seal
Removing the side handrails
Removing the rear shelf
Removing the rearview mirror
Removing the sun visor
Removing the seat belt and middle pillar linings
Removing the tailgate lock
Removing the boot lid seal
Seal installation
Removing the boot lid
Removing torsion bars
Removing the tailgate hinges
Buttonhole adjustment
Trunk lid adjustment
Removing the spare wheel shelf and trunk trim
Removing the bottom panel of the tail
Removing the fuel filler flap
Removing the rear bumper
Features of service and repair of the car GAZ-310221
Removing the rear interior light
Removing rear light diffusers and replacing bulbs
Removing the taillights
Removing the additional brake light
Removing license plate lights and replacing bulbs
Removing the deflector lamp
Removing the rear seat
Removing the optional seat
Removing the rear wheel arches
Removing the trunk lining
Removing the tailgate lock
Removing the spring mechanism of the tailgate
Removing the tailgate
Removing the spare wheel niche cover and its lock
Removing the roof deflector and tailgate hinges
Removing the rear bumper
Applications
A tool used in addition to the staffing
Checking electrical circuits
Tightening torques for threaded connections
Dimensions of interfaced engine parts ZMZ-4062
Automotive rolling bearings
Balls
Rollers (needles)
Electrical circuit with engine ZMZ-402
The scheme of electrical equipment with an engine ZMZ-4062
The scheme of the engine control system ZMZ-4062
Lamps used in the car
Spark plugs
Used fuel, oil and operating fluids
Reinforced rubber cuffs for shafts (oil seals)
Dimensional groups for the ZMZ-4062 engine |
Translation Techniques. English - Russian. Практические основы перевода
Автор: Т. А. Казакова
Год издания:
