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Contents
Operation and maintenance manual
Typical data
Vehicle equipment
Door control
Seat adjustment
Seat with pneumatic suspension
Passenger seat (long cab)
Seat belts
Dashboards
Traffic indicator recorder (Tachograph)
Tachometer
Combined appliance
Warning buzzer
Battery breaker
Steering wheel lock
Combo switch
Headlight switch
Beam range adjustment
Steering wheel adjustment
Window and mirror management
Changeover valves
Sun protection
Heating and ventilation
Shelves
Bumper guard
Opening the bonnet trim
Operation
Preparing for the trip
Air filter dirty
Liquid level
Seat belts
Starting and stopping the engine
Parking brake control
Driving start and gear shifting
Transmission type "Ecosplit" ("Disengagement") ZF16S
Pneumatic electronic shift transmission
Gearbox without electronic pneumatic shift
Differential lock control
Power take-off changeover
Running in
Run-in order
Operation
Brakes
Parking
Anti-lock system (ABS)
Trailers and semi-trailers
Dump truck use
Auxiliary axis control
Pneumatic shock absorbers
Operation in winter conditions
Auxiliary device "Startpilot"
Driving
Fuels and lubricants
Engine oils
Coolant
Diesel fuel
Care and prevention
Tiltable cab
Engine
Specifications
Oil and filter change
Removing and installing valve bodies
Setting valve clearance
Flywheel teeth lubrication
Fuel system
Cleaning the fuel tank
Bleeding the fuel system
Cooling system
Replacing the coolant
Clutch
Gearbox
Checking the oil level and changing it
Front axle
Rear axle
Cleaning the ventilation valve
Oil level check and oil change
Steering
Specifications
Wheels and tires
Spare wheel location
Wheel replacement
Braking system
Adjusting the brakes
Brake system diagrams and explanations
Chassis and body
Lubrication
Centralized lubrication system
Car wash and care
Car conservation measures
Preparing a mothballed car for work
Cab fixing
Electrical equipment
Incandescent lamps overview
Replacing incandescent bulbs
Fuses
Troubleshooting
Engine and fuel system
Clutch
Steering
Braking system
Electrical system
Electronic-pneumatic gear shifting
Fan
Towing and starting towing
Repair manual
Engine
General information
Overview of complete sets
Sectional view
Special tool
Specifications
OM 441 engine
OM 441 LA engine
OM 442 engine
Engine OM 442 A
Engine OM 442 LA
Engine OM 443
Engine OM 443 LA
Industrial motors 80/1269 / EEC
DIN 6271
OM 442 A engine (industrial engine)
OM 442 LA engine (industrial engine)
OM 444 A engine (industrial engine)
OM 444 LA engine (industrial engine)
Tightening torques (kgm)
Repair of threaded holes using HELI-COIL inserts
How to work
Compression test
Removing and installing cylinder head cover
Removing and installing cylinder head
Cylinder head mating surface treatment
Removing and installing oil sump
Timing gear housing cover seal
Removing and installing timing gear housing
Replacing the front crankshaft oil seal
Oil seal replacement
Replacing the crankshaft running ring
Elimination of corrosion marks on the cylinder block mating surface
Refinement of bore for liner in the cylinder block
Measuring cylinder liner protrusion
Removing, installing and sealing the cylinder liner
Removing and installing oil separator
Removing and installing torsional vibration damper or hub
Replacing the crankshaft rear oil seal
Flywheel running ring replacement
Removing and installing the crankshaft, replacing bearings
Crankshaft grinding
Replacing the connecting rod bearings
Installing connecting rod bearings
Removing pistons
Installation of pistons
Replacing piston rings
Flywheel removal and installation
Flywheel machining
Replacing the flywheel ring gear
Flywheel Pilot Bearing Replacement
Valve drive backlash adjustment
Valve stroke check
Replacing valve springs
Installing valve stem seals
Valve Guides
Replacing valve seats
Removing and installing valves
Grinding valves
Valve seat machining
Replacing the valve rocker arms
Checking engine camshaft timing
Checking the axial clearance of the camshaft
Removing and installing camshaft
Replacing the camshaft bearings
Overview of high pressure fuel pumps
Replacing the fuel filter
Checking injectors
Disassembly, cleaning and assembly of nozzles and sprayers
Removing and installing injector
Checking the fuel injection advance angle
Removing and installing high pressure fuel pump
Checking the turbocharger
Removing and installing a turbocharger
Disassembly and assembly of the turbocharger
Replacing V-belts
Disassembly and assembly of the air compressor
Removing and installing intake manifold
Removal and installation of the exhaust manifold
Checking the engine brake adjustment
Adjusting the engine brake
Removal and installation of the generator
Removing and installing starter
Engine oil consumption measurement
Removing and installing the filter element of the oil filter
Oil pressure sensor replacement
Removing and installing oil filter bypass valve
Removal and installation of the overpressure valve
Removing and installing oil nozzle
Removing and installing oil pump
Disassembly and assembly of the oil pump
Removing and installing oil cooler
Disassembly and assembly of the oil cooler
Degreasing and descaling the cooling system
Disassembly and assembly of the water pump
Removing, installing and checking thermostats
Clutch
1948 car clutch
Detailed characteristics
Car clutch 1935.1944
Detailed characteristics
Practical advice
Bleeding the clutch hydraulic circuit
Clutch pedal play
Gearbox
Gearbox G180-16 / 11.9 Electronic pneumatic drive (EPG / EPS)
Gear lever
Neutral contactor adjustment
Clutch Pedal Travel Detector (SKU)
Demonstration on the scoreboard
Diagnostics
Practical advice
Shaft preparation
Main crankcase installation
Front cover (input relay)
Output relay
Oil pump
Back cover
Gearbox G4 / 155-16 / 14 (chassis 6x4 2629 and 2635)
Practical advice
Dismantling the gearbox
Shaft preparation
Main crankcase installation
Front cover (input relay)
Output relay
Oil pump
Back cover
Gearbox GV4 / 110-6 / 9 (chassis 4x4 1929, 6x6 2629)
Practical advice
Dismantling the gearbox
Removing the relay
Shaft preparation
Gearbox installation
Input relay
Main crankcase
Clutch stop guide
Main crankcase rear cover
Installing the gear drive
Gearbox VG 1400-3W
Practical advice
Gearbox
Shaft preparation
Pinion housing and ring gear holder
Gearbox installation
Side clearance adjustment
Gearbox VG 2000-3W
Practical advice
Dismantling the gearbox
Input shaft and satellites upper housing
Idler gear
Output shaft and inner casing of satellites
Installing the gearbox
Gear and input shaft
Upper casing of satellites
Actuator mounting
Idler gear
Secondary shaft
Lower part of the satellite housing
Installing the front cover
Tachometer and oil pump drive box
Rear axle
Detailed characteristics
Dismantling and assembling the rear axle
Dismantling the pinion
Dismantling the differential
Differential installation
Pinion assembly
Assembly of the mechanism
Dismantling and installing differential lock
Wheel hub reducers
Wheel hub
Removing and installing rear axle
Front axle
Detailed characteristics
Practical advice
Installing the pivot shaft
Hub assembly
Front axle
Front axle (4X4 and 6X6)
Detailed characteristics
Practical advice
Wheel hub
Trunnion
Cardan seal and bearings
Parallelism adjustment
Suspension
Air suspension
Practical advice
Checking the regulator (2.4) and gearbox (29.1)
Suspension adjustment
Leaf springs
Practical advice
Center pad
Anti-roll bar
Springs
Shock absorbers
Pulls
Steering
Detailed characteristics
Practical advice
Emptying the control box
Checking the oil level
Checking and adjusting the wheel alignment line
Steering shaft adjustment
Checking the operation of the hydraulic servo system
Checking the maximum pressure of the power steering pump
Checking pump performance
Checking the steering pressure
Steering check (oil leak)
Checking clearance and wear
Checking and adjusting swing limits
Braking system
Detailed characteristics
Practical advice
Drive shaft for brakes
Replacing the ball bearings of the drive shaft bearings
Parking brake
Release of spring cylinders (emergency repair)
Automatic pad wear compensation adjusters
Braking corrector
Centralized lubrication system
Technical data
Checking and adjusting the fluid level
Checking and setting working intervals
Gear oil pump
Electrical equipment
Checking and adjusting headlights
Wiring diagrams
Wiring diagrams |

Автор: Ханс-Рюдигер Этцольд
Год издания:

Автор: Ф.Г. Ширяев
Год издания:

Автор: Харитонов С.А.
Год издания:

Автор: Группа авторов
Год издания: