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Content
General information
Vehicle identification data
Composition of models
P.I.C. Number coding
Replenishing fluids
Engine
F2B Engine
F3A Engine
Hidrocar pressure take-off on timing system
Clutch
Description
Characteristics and data
Diagnostics
Tightening torques
Tools
Removing and refitting the clutch
Removing-refitting the thrust bearing
Replacing the support bearing of the clutch shaft
Removing-refitting the pedal unit
Pedal
Unit removal-assembly
Checking and adjusting stops on clutch pedal
Hydraulic control (vehicles with ZF 9 S 109 - ZF 16S 151/181/221 gearboxes)
Clutch actuator for ZF 16 S 151/181/221 gearboxes
Push rod adjustment
Bleeding clutch circuit
Clutch actuator for eurotronic automated gearbox
Gearbox
ZF 9 S 109 D.D
ZF 16 S 151 D.D. - ZF 16 S 181 D.D./O.D. - ZF 16 S 221 D.D.
ZF 16 S 151 D.D. - ZF 16 S 181 D.D./O.D. - ZF 16 S 221 D.D. with intarder
Eurotronic 12 AS 2301 D.D./O.D.
Eurotronic 12 AS 2301 D.D./O.D. with intarder
Allison MD 3060 PR - allison MD 3066PR 173-196 external control
Power take-off
Hydraulic retarder
Characteristics and data
Diagnostic
Tightening torques
Tools
Removing and reassembling the propeller shaft
Checking the propeller shaft on the vehicle
Removing and fitting back the universal joints
Removing and reassembling the support
Propeller shafts
Rear axles
Fault diagnosis
Removing-refitting the rear axle
Removing-refitting the differential from the rear axle on the vehicle
Rear axle meritor MS 13-175 with disc brakes
Rear axle meritor MS 13-175 with drum brakes
Rear axle 451391
Axle in tandem meritor RT 160 E/1
Front axle
5206 Front axles
Front axle 5876/4 (F 8021)
5876/5 (F 8021)
5886/5 (F 9021)
Steering central added axle 5871/2 (F 8021)
5258 Additional rear axle
Additional rigid rear axle 5508 DI
Additional rigid rear axle 55080/TI
Rigid rear added axle with hydraulic lifting 56082/DI
Rigid rear added axle with hydraulic lifting 56082/TI
Steering rear added axle 57080/DI
Steering rear added axle 57080/TI
Wheel geomery
Front and rear suspensions
Suspensions
Description
Specifications and data
Mechanical front suspension assembly drawing
Rear mechanical suspension assembly 18 “Cantilever” rear suspension (vehicles 6x2)
Air suspension
Air suspension system diagrams
Characteristics and data
Main components of the pneumatic system
Fault diagnosis
Tools
Tightening torques
Removal-refitting of front leaf spring
Removing-refitting front suspension bars
Rear suspensions
Removing-refitting the rear axle longitudinal suspension arm
Removing-refitting the rear added axle longitudinal suspension arm
Removing-refitting the rear axle triangular suspension arm
Removing-refitting the rear added axle triangular suspension arm
Replacing the suspension arm flexible pin
Stabilizer bar
Front stabilizer bar
Central added axle stabilizer bar (6x2 C vehicles)
Rear stabilizer bar
Rear added axle stabilizer bar (6x2P vehicles)
Rubber bushings
Shock absorbers
Chassis frame adjustment
Wheels and tyres
Description
Characteristics and data
Tools
Fault diagnosis
Static balancing of the wheels
Correcting residual static imbalance
Tyre pressure
How tyre behaviour depends on pressure
Steering system
Description
Specifications and data
Fault diagnosis
Tightening torques
Tools
Removing-refitting the power steering system
Steering control
Removing-refitting the steering control assembly
Bleeding the power steering system
Measuring steering box play at the steering wheel
Checking the maximum pressure of the power steering system
Air system - brakes
Symbols for air / hydraulic system circuit diagrams (tanks and accumulators)
Symbols for air / hydraulic system circuit diagrams (valves)
Symbols for air-hydraulic system diagrams (tanks and accumulators)
Symbols for air / hydraulic system circuit diagrams (converters, cylinders and callipers)
Symbols for air/hydraulic system circuit diagrams (callipers and cylinders)
Symbols for air / hydraulic system circuit diagrams (semi-couplings and coupling connectors)
Symbols for air / hydraulic system circuit diagrams (semi-couplings and coupling connectors)
Symbols for air / hydraulic system circuit diagrams (indicators and switches)
Symbols for air / hydraulic system circuit diagrams (brakes)
Pipings and fittings
EBS (electronic brake system)
Operating logic
Auxiliary brake integration
“ABS-EBL” system (anti-lock brake system — electronic brake limiter)
Brakes
Fault diagnosis Tightening torques
Tools
Specifications and data - pneumatic system
Specifications and data - brakes
Checks on main components of brake system
Main components of the braking system
Overhauling front disc brakes
Brake caliper overhaul
Overhauling rear disc brakes
Overhauling brake discs
Turning and grinding brake discs
Drum brakes
Overhauling the drum brakes
Bodywork and chassis frame
Cab
Cab tilting
Cab air-conditioning
Ventilation
Air-conditioning and heating
Component layout (webasto air conditioner)
Heater assembly component layout (webasto)
Procedure for emptying and refilling the air-conditioning systems with R134A refrigerant
Safety standards
Control fascia
Operation flow chart
Recovering refrigerant from the vehicle system
Creating a vacuum in the system
Restoring oil in the system
Filling the system with refrigerant
Checking the pressures in the system
Operations prior to disconnecting the station from the system
Leak finder for air-conditioning systems with HFC R134A (9905147)
Repair operations
Heater
Additional air heater system
Defrost control motor
Air recirculation door control motor
Electric fan
Heater radiator
Pollen filter
Air-conditioner compressor
Air-conditioner condenser
Outside air temperature sensor
Maintenance
Vehicle with motor cursor 8 (F2B)
Maintenance
Checks and/or maintenance work
Off-plane operations
Maintenance work
M1 service
M2 service
M3 service
M4 service
EP1 service
T1 service
T2 service
T3 service
T4 service
T5 service
T6 service
Vehicle with motor cursor 10 (F3A)
Maintenance
Checks and/or maintenance work
Off-plane operations
Maintenance work
M1 service
M2 service
Extra plan maintenance
EP1 service
EP2 service
EP3 service
T1 service
T2 service
T3 service
T4 service
Multiplex system
General description of the
multiplex system Power network
Mass points
List of st junction connector on
Board the vehicle
Elektronic systems
Multiplex system
Automatic air conditioner
Manual air conditioner
Hydronic D 10 water heater
Immobilizer
EDC
EBS
ABS - EBL
ECAS suspensions
Eurotronic automated
Intarder
Circuit charts
Battery positive
Positive after TGC (+30)
Services supply (+15)
BC unit (J7)
BC unit (J4-J5) 11 Card 10: BC unit (J2-J3)
SWI unit
FFC unit (J2)
RFC unit (J1)
RFC unit (J2)
CM unit
DDM-BM unit
PDM unit
IC unit
CAN-ICB/IDB line
CAN-SB (EBS/ABS) line
VDI unit / CAN-VDB line
ECAS 4x2 FP
ECAS 6x4 P
ECAS 6x2 P/FP
ECAS 4x2 Tractor
ECAS 6x2C
ZF retarder
ABS
EBS
EuroTronic II
Immobilizer
Manually controlled air conditioning system
Automatically controlled supplementary water heater
Manually controlled supplementary water heater
Manually controlled supplementary air heater
EDC (Connector A) for F3A engines
EDC (Connector A) for F2B engines
EDC (Connector B)
PTO with mechanical gearbox
Radioreceiver
Block diagrams
Start-up — recharge warning light
EDC power supply- immobilizer warning light - EDC Blink code (warning light) — Fur wheel drive on warning light
cruise control — accelerator pedal sensor (potentiometer) - Pre-post heating warning light
Intarder
Voltmeter — rev counter - engine water temperature - fuel level
Engine oil pressure — engine oil level — window winder level - hydraulic power steering fluid level - engine water level
Chock wear indicator - pad wear indicator - reduced gear on indicator- clogged oil filter indicator- clogged air filter indicator
Differential block - water presence in fuel indicator
Exterior lights
Exterior lights
Exterior lights — reverse light
Hazard lights — headlight beam orientation
Internal lights
Windscreen wiper — horn - hour counter
TGC
Sunroof — windscreen washer
Tachograph
Engine electric fan
Rearview mirror control - power windows
Central door lock .
Ecas (warning lights) - ABS (warning lights)
EBS (warning lights) - Heated windscreen - PTO
Retarder (warning light) - Cabin tilting
Brake air pressure - ECAS - outside temperature
Trip odometer / total odometer - speed limiter
Engine oil temperature — beacon lights — sun visor |

Автор: Монолит
Год издания: