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Content
Introduction
Safety information
Explanation of numerical code
Conversion chart
About the diesel engine
Visual identification
Engine model identification
Description and operation
Engine design features
Glossary of terms
Component locator
Component location views
Troubleshooting
Engine symptom diagnosis for mack aset engines
Camshaft timing and lobe lift checks
Chassis-mounted charge air cooling tests
Cylinder head and cylinder block leak test procedure
Engine brake tests
Maintenance
Lubrication system maintenance
Fuel filter element replacement
Coolant conditioner element replacement
Oil coalescing air filter replacement
Drive belt replacement and tensioning
Repair instructions, part 1
Engine removal
Engine disassembly
Cylinder block reconditioning
Crankshaft and flywheel bench procedures
Auxiliary shaft and camshaft bench procedures
Connecting rod and piston bench procedures
Cylinder head overhaul
Valve rocker arm shaft bench procedures
Lubrication system bench procedures
Cooling system components bench procedures
Fuel system component bench procedures
VTG system bench procedures
Engine reassembly
Engine installation
Repair instructions, part 2
In-chassis part/component procedures
Electronic unit pump replacement (in-chassis)
Camshaft replacement (in-chassis)
Exhaust valve yoke pin and valve rotator inspection and replacement criteria (in-chassis)
Valve lifter h-ring dislodgement and alignment inspections (in-chassis)
EECU and sensor service procedures (in-chassis)
Cooling system service procedures (in-chassis)
EGR system service procedures (in-chassis)
VTG turbocharger service procedures
Repair instructions, part 3
Engine setup and adjustments
Engine speed and position sensors installation and adjustment
Engine final preparation and operational check
Rebuilt engine run-in procedures
Specifications
Engine mechanical specifications
Specification footnotes
Engine assembly lubricants and sealants
Engine drive belt specifications
Schematic and routing diagrams
Special tools and equipment
Appendix
Fastener identification
Torque wrench use
Turbocharger failure and actions required to avoid repeat failure
Index |