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Content
General information
Introduction
Engine views
Engine identification
Safety precautions
Engine lift equipment
POWERPART recommended consumable products
Specifications
Basic engine data
Data and dimensions
Recommended torque settings
Cylinder head assembly
General description
Rocker cover
Engine breather elements
Rocker assembly
Cylinder head assembly
Valves and valve springs
Valve guides
Cylinder head
Piston and connecting rod assemblies
General description
Big end bearing
Piston and connecting rod assembly
Connecting rod
Small end bush
Piston rings
Crankshaft assembly
General description
Crankshaft pulley / damper assembly
Rear oil seal housing assembly
Crankshaft
Crankshaft gear
Thrust bearing
Main bearings
Timing case and drive assembly
General description
Components of the timing case
Timing case cover
Idler gears
Timing case backplate
Camshaft and tappets
Camshaft bushes
Camshaft motion sensor (CMS)
CMS verification of clearance
Cylinder block assembly
General description
Cylinder block
Cylinder liner
To inspect
Engine timing
General description
Engine timing
Turbocharger
General description
Turbocharger
Turbocharger faults
Lubrication system
General description (Low-pressure system)
Filter canister
Oil temperature control valve
Pressure regulating valve
Sump
Oil strainer and suction pipe
Lubricating oil pump
Front oil seal
Pressure relief valve
Breather system
General description (High-pressure system)
Sensor for injection control pressure
High-pressure pump
Regulator valve for injection control pressure
Supply manifold
Fuel system
General description
Fuel injection cycle
Fuel filter
Fuel injector units
Fuel lift pump
Cooling system
General description
Cooling system flow diagram
Coolant filter
Thermostat
Coolant pump
Fan
Fan drive
Fan drive belt
Flywheel and housing
General description
Flywheel
Starter ring
Flywheel housing
Electrical equipment
Alternator
Alternator fault finding
Alternator wiring diagrams
Starter motor
Starter motor wiring diagrams
Starting aid
Engine management system
Sensors
Engine management system wiring diagrams
Auxiliary equipment
Compressors
Power steering pump
Power take-off adaptor
Special tools
List of special tools
Fault diagnosis
General description
Basic diagnostics
The self-test system
The diagnostic tool
Flash codes |