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Content
Safety information
Advisory labels
Service procedures and tool usage
Explanation of numerical code
Explanation of 3-digit numerical code
About this manual
General information
Introduction
Engine model identification
Lubricants and sealants
Overhaul part replacement
Specifications
Specifications
Fastener torque
Torque specifications
Fits and limits
Metric mismatch
Conversion factors
Special tools
Engine removal
General
Engine disassembly
General
Centri-max and spin-on filter elements
Mounting engine in stand
Alternator
Fan assembly
Fuel filter adapter assembly
Coolant conditioner element
Thermostat
Air inlet manifold
Coolant manifold
Oil cooler and oil filter housing assembly
Water pump
Turbocharger
Fuel nozzle inlet tube assembly
Exhaust manifold
Valve cover and riser
Rocker arm, valve yoke and push rod
Nozzle holder
Cylinder head assembly removal
Vibration damper and crankshaft hub
Air compressor
Injection pump
Econovance
Oil pan
Oil pump
Timing gear cover
Auxiliary driveshaft
Camshaft
Piston and connecting rod assembly
Flywheel
Flywheel housing
Main bearing cap
Crankshaft
Piston cooling spray nozzle
Cylinder sleeve
Bench procedures
Cylinder block
Auxiliary driveshaft
Connecting rods
Crankshaft
Flywheel
Pistons
Piston rings
Connecting rod assembly to piston
Camshaft
Cylinder heads
Inlet and exhaust valves
Valve rocker arm shaft
Dynatard engine brake
Jacobs engine brake
Engine brake switch and bracket assembly
Oil cooler assembly
Water pump
Oil pump Econovance
Injection pump drive hub
Injector nozzles
Engine assembly
General
Cylinder block
Cylinder sleeve
Piston cooling spray nozzle
Cylinder block dowel pins
Crankshaft
Main bearing cap
Pistons and connecting rods
Flywheel housing
Crankshaft wear ring
Crankshaft rear oil seal
Flywheel (E7 engine without pointer on timing cover)
Camshaft
Auxiliary driveshaft
Oil pump
Timing gear cover
Timing gear cover seal
Fuel injection pump installation
Crankshaft hub
Vibration damper
Oil pan
Cylinder heads
Nozzle holder assembly
Valve lifter push rods
Valve yokes
Rocker arms
Valve cover
Exhaust manifold
Coolant manifold
Air compressor
Econovance
Fuel injection pump
Fuel nozzle inlet tube assembly
Turbocharger
Thermostat, thermostat housing, thermostat seal and coolant conditioner
Air inlet manifold
Fuel filter adapter assembly
Water pump
Oil cooler and oil filter head
Alternator
Setup and adjustments
Valve yoke and valve lash adjustments (non-jake brake engine and dynatard equipped)
Valve yoke, valve lash and slave piston adjustments (jacobs brake engine)
Injection pump fixed-timing procedure
Locating piston top dead center (TDC)
Engine installation and testing
Installation
Final preparation
Rebuilt engine run-in procedures
Chassis-mounted charge air cooling
Troubleshooting
Camshaft timing check
Camshaft lobe lift check
Proper fire ring/cylinder sleeve-top combinations
Appendix
E7 engine serial numbers, jacobs brake application
E7 lubrication system
E7 cooling system
Index |