| Content In your car Opel / Vauxhall Astra
- Safety first!
- Introduction
- Troubleshooting an emergency
- If the car engine does not start
- Starting the engine from an additional power source
- Wheel replacement
- Leak detection
- Towing
- Weekly checks
- Checks under the hood of the car
- Engine oil level
- Coolant level
- Tire condition and air pressure
- Level of a brake liquid and a working liquid of coupling
- Washer fluid level
- Windshield wipers
- Battery
- Electrical systems
- Working fluids and lubricants
- Tire pressure
Instruction manual - Dashboard
- Lighting
- Climate control
Regular maintenance - General information
- Regular maintenance
- Replacement of engine oil and filter
- Checking hoses and leaks of working fluids
- Check the power steering fluid level
- Checking the level of the working fluid of the clutch (models of cars, equipped with Easytronic gearbox
- Checking the brake pads and disc
- Checking the rear brake pads (car models equipped with rear drum brakes)
- Check of brake nipples and hoses
- Checking the front suspension and steering
- Checking the drive shafts
- Exhaust system check
- Checking the rear suspension
- Checking the condition of the panels and the bottom of the body
- Checking the tightening torque of the wheel bolts
- Lubrication of awnings and locks
- Checking electrical systems
- Checks during the trip
- Resetting the regular maintenance indicator
- Replacing the particle filter
- Checking the condition of the auxiliary drive belt
- Checking the operation and adjusting the parking brake
- Checking headlight adjustment
- Replacing the batteries of the control panel
- Brake fluid replacement
- Replacing coolant
- Checking emission control systems
- Replacement of air filter
- Replacement of spark plugs
- Replacement timing belt timing belt tensioner and parasitic pulley (car models, equipped with a 1.6-liter and 1.8-liter engine)
- Automatic transmission replacement
- Checking and adjusting the valve clearance (car models equipped with engines Z18XER volume of 1.6 liters and 1.8 liters)
Repair procedures without removing the engine from the engine compartment - car models, equipped with a 1.4 liter engine - General information
- Compression check
- Cylinder head cover - removal and installation
- Gas distribution phases - check and adjustment
- Crankshaft Pulley - removing and installing
- Chain of timing drive and lid - removal and installation
- The timing chain tensioner - removal, inspection and installation
- Camshaft sprockets - removal and installation
- Camshafts, hydraulic compensators and rocker arms - removal and installation
- Cylinder head - removal and installation
- Crankcase and oil discharge - removing and installing
- Oil pump - removal, inspection and adjustment
- Crankshaft oil seals - replacement
- Flywheel - removal, inspection and installation
- Engine / gearbox mountings - check and replace
Repair procedures without removing the engine from the engine compartment - gasoline engines volume of 1.6 liters - General information
- Compression check - general information
- Top dead center for cylinder piston
- Cylinder head cover - removal and installation
- Crankshaft pulley - removing and installing
- Timing belt cover covers - removing and installing
- Timing belt - Removing and installing
- Asterisks, tensioner and parasitic belt pulley timing - removing and installing
- Camshaft oil seals - replacement
- Valve clearance - check and adjustment
- Camshafts and pushers - removal, inspection and installation
- Cylinder head - removal and installation
- Crankcase - removal and installation
- Oil pump - removal, overhaul and installation
- Crankshaft oil seals - replacement
- Flywheel - removal, inspection and installation
- Engine / gearbox mountings - check and replace
Repair procedures without removing the engine from the engine compartment - gasoline engines volume of 1.8 liters - General information
- Compression check - general information
- Top dead center for cylinder piston
- Cylinder head cover - removal and installation
- Crankshaft pulley - removing and installing
- Timing belt cover covers - removing and installing
- Timing belt - removing and installing
- Asterisks, tensioner and parasitic belt pulley timing - removing and installing
- VVT oil control valves (Z18XER motors) - removal and installation
- Camshaft oil seals - replacement
- Valve clearance (Z18XER motors) - check and adjustment
- Camshafts and pushers - removal, inspection and installation
- Cylinder head - removal and installation
- Crankcase - removal and installation
- Oil pump - removal, overhaul and installation
- Crankshaft oil seals - replacement
- Handwheel / drive clutch disc - removal, check and installation
- Engine / gearbox mountings - check and replace
Removing the engine from the engine compartment and the overhaul procedure - General information
- Major engine repairs - general information
- Engine removal - methods and precautions
- Engine and gearbox assembly - removal, disconnection and installation
- Engine overhauling - sequence of disassembly
- Cylinder head - disassembly
- Cylinder head and valves - cleaning and checking
- Cylinder head - assembly
- Piston / connecting rod assembly - removal
- Crankshaft removal
- Cylinder block - cleaning and checking
- Piston / connecting rod assembly - check
- Crankshaft check
- The main bearing and the lower end of the connecting rod - check
- Engine overhaul - assembly sequence
- Piston rings - installation
- Crankshaft - installation
- Piston / connecting rod assembly - installation
- The engine is the beginning of traffic after major repairs
Cooling system, heater and air conditioning - General information and precautions
- Cooling hoses - detach and replace
- Radiator - removal, inspection and installation
- Thermostat - removal and installation
- Electric cooling fan - removing and installing
- Coolant temperature sensor - check, remove and install
- Water pump - removal and installation
- Heater and ventilation system - general information
- Components of the heater / ventilation system - removal and installation
- Air conditioning system - general information and precautions
- Components of the air conditioning system - removal and installation
The power supply and exhaust system - General information and precautions
- Air filter assembly and air ducts - removing and installing
- Accelerator pedal / accelerator pedal position sensor - removing and installing
- Unleaded fuel - general information and use
- Fuel injection system - pressure relief
- Fuel gauge - removing and installing
- Fuel pump - removal and installation
- Fuel tank - removal and installation
- Throttle body - removing and installing
- Fuel injection systems - general information
- Components of the fuel injection system - check
- Components of the bosch motronic fuel injection system
- Components of the multec-s fuel injection system - removal and installation
- Components of the simtec 71.5 injection system - removal and installation
- Components of the simtec 75.1 injection system - removal and installation
- The intake manifold (models of cars equipped with a 1.4 liter engine) - removal and installation
- The intake manifold (models of cars equipped with a 1.6 liter engine) - removal and installation
- Intake manifold (models of cars equipped with a 1.8-liter engine) - removal and installation
- Exhaust manifold - removal and installation
- Exhaust system - general information, removal and installation
Control systems for harmful emissions - General information
- Emission control systems (petrol engines) - checking and replacing components
- Catalytic converter - general information and precautions
Starting and recharging systems - General information and precautions
- Detection of malfunctions in the electrical system - general information
- Battery - check and charge
- Battery and shelf - removing and installing
- Recharging system - check
- Auxiliary drive belt - removal and installation
- Auxiliary drive belt tensioner - removing and installing
- Generator - removal and installation
- Generator - check and overhaul
- Start-up system - check
- Starter - removal and installation
- Starter motor - check and overhaul
- Ignition switch - removal and installation
- Engine oil warning light sensor - removing and installing
- Engine oil level sensor
Ignition system - Ignition system - general information
- Ignition system - check
- Ignition module - removal and installation
- Ignition advance - check and adjustment
- Detonation sensor - removal and installation
Clutch - General information
- Hydraulic clutch system - bleeding pressure
- Clutch master cylinder - removal and installation
- Clutch slave cylinder - removing and installing
- Clutch pedal - removal and installation
- Clutch assembly - removal, inspection and installation
Manual transmission - General information
- Transmission oil - draining and refueling
- Gear shift mechanism - adjustment
- Shift mechanism - removal and installation
- Oil seals - replacement
- Switch for reversing lights - check, remove and install
- Manual gearbox - removing and installing
- Major overhaul of a manual transmission - general information
- Checking the transmission oil level
Automatic transmission - General information
- Automatic transmission fluid - draining and refueling
- Switching cable - adjustment
- Switching cable - removal and installation
- Selector lever assembly - removal and installation
- Oil seals - replacement
- Automatic transmission fluid cooler - general information
- Electric components of the gearbox control system - removal and installation
- Automatic gearbox - removal and installation
- Overhaul of an automatic transmission - general information
Easytronic transmission - General information
- Transmission oil - draining and refueling
- Selector lever assembly - removal and installation
- Shift module - removal and installation
- Clutch module with manual transmission control unit with the option automatic switching - removal and installation
- Drive shaft oil seals - replacement
- Easytronic gearbox - removing and installing
- Overhauling the easytronic gearbox - general information
Power shafts - General information
- Drive shafts - removal and installation
- Anthers of drive shafts - replacement
- Drive shaft overhaul - general information
Brake system - General information
- Hydraulic system - air removal
- Hydraulic connections and hoses - replacement
- Front brake pads are replacement
- Rear brake pads - replacement
- Front / rear disc brake - check, remove and install
- Front brake caliper - removal, overhaul and installation
- Rear brake caliper - removal, overhaul and installation
- Rear drum brake - removal, inspection and installation
- Rear drum brake pads - replacement
- Rear working cylinder - removal, overhaul and installation
- Master brake cylinder - removal, overhaul and installation
- Brake pedal - removal and installation
- Vacuum brake booster - checking, removing and installing
- The check valve of the vacuum amplifier of brakes and a hose - removal, check and installation
- Parking brake lever - removal and installation
- Parking brake cables - removal and installation
- Brake light switch - removal, installation and adjustment
- Parking brake warning light switch - removal and installation
- Anti-lock braking system (ABS) and traction control system - general information
- Anti-lock components (ABS) and traction control systems - removal and installation
Suspension and steering - General information
- Front fist - removal and installation
- Front hub bearings - check and replace
- Front suspension - removal, overhaul and installation
- Lower front suspension lever - removal, overhaul and installation
- Ball joint of lower front wishbone - removal and installation
- Front axle subframe - removing and installing
- Front axle anti-roll bar - removal and installation
- Rear hub bearings - check and replace
- Rear shock absorber - removal, inspection and installation
- Coil spring of rear suspension - removal and installation
- Torsion and trailing arm of rear suspension - removal and installation
- Steering wheel - removal and installation
- The mechanism of locking the ignition and steering column - removal and installation
- Steering column - removal and installation
- Intermediate shaft of the steering column - removal and installation
- Anthers of steering gear - replacement
- Steering gear - removal and installation
- Electrohydraulic power steering pump - removal and installation
- Hydraulic power steering system - pumping
- The tip of the tie rod - removal and installation
- The cross-section steering draft - removal and installation
- Adjusting the installation angles and steering angle - general information, checking and adjustment
Body structure and components - General information
- Maintenance - body and frame
- Maintenance - upholstery and rugs
- Elimination of minor body damage - repairs
- Removing serious body damage - general information
- Front bumper - removal and installation
- Rear bumper - removal and installation
- Hood and racks - removal, installation and adjustment
- A cable of blocking and opening of a cowl - removal and installation
- The spring of the bonnet lock - removal and installation
- Door - removal, installation and adjustment
- Internal door trim panel - Removing and installing
- Handle and components of the door lock - removal and installation
- Glass and window lift of the door - removal and installation
- The luggage compartment door, the components of the lock and the rack - removal, installation and adjustment
- Components of the tailgate lock - removal and installation
- External mirrors and their components - removal and installation
- Windscreen, fixed glass - general information
- Luke - general information
- External components of the body - removal and installation
- Seats - removal and installation
- Seat belt pretensioner mechanism - general information
- Components of seat belts - removal and installation
- Internal lining - removal and installation
- Central console - removal and installation
- Complete trim panels - removal and installation
Electrical equipment and electrical systems - General information
- Detection of malfunctions in the electrical system - general information
- Fuses and relays - general information
- Switches - removing and installing v
- Lamps (external lighting) - replacement
- Lamps (interior lighting) - replacement
- External headlamps - removal and installation
- Adjusting the height of the headlights - general information
- Dashboard - removal and installation
- Information display unit - removal and installationv
- Cigarette lighter / outlet - removal and installation
- Acoustic signal - removal and installation
- Wiper arm - removal and installation
- Servo and windshield wiper retractor - removing and installing
- Rear window wiper motor - removing and installing
- Windscreen and rear window washer components - removing and installing
- Electronic steering column module - removal and installation
- Audio system - removal and installation
- Speakers - removal and installation
- Radio antenna - general information
- Anti-theft system - general information
- Components of the heated seat system - general information
- Airbag system - general information and precautions
- Components of the airbag system - removal and installation
- Electrical circuits
Applications - Overall dimensions and weight
- Vehicle identification numbers
- General repair procedures
- Lifting the car with a jack, the points of the pillars
- Disconnecting the negative battery terminal
- Tools and devices
- Checking the technical condition of the car
- Troubleshooting
- Glossary
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