| Content Welcome to your new FORD car Introduction
- Purpose of the guide
- Introduction to modifications of F-150, F-250, Expedition and Navigator
- Vehicle identification numbers
- Purchase of spare parts
- Methods of service, tools and work equipment
- Lifting the jack and towing a car
- Starting an engine from an auxiliary battery
- Conversion factors
- Translation of decimal and fractional values ??in inches to values ??in millimeters
- Service fluids and lubricants
- Safety first!
- Troubleshooting
Instruction manual - Introduction
- Instrument panel shield
- Head unit
- Manual heating and air conditioning system
- Electronic automatic climate control system (EATC)
- Lighting
- Controlling equipment from the driver's seat
- Locks and car security system
- Seats and devices of passive safety of the driver and passengers
Daily care and maintenance - Service schedule
- Introduction
- General recommendations for car care
- Checking the level of fluids and lubricants
- Check of a condition and pressure of inflation of tires
- Checking the fluid level in the hydraulic system of the power steering
- Checking the transmission fluid level in the automatic transmission
- Replacement of engine oil and oil filter
- Lubrication of suspension components
- Checking the technical condition, maintenance and charging of the battery
- Checking the condition and replacing the wiper blades
- Rearrangement of tires
- Inspection of the technical condition of the exhaust system
- Checking the condition of the seat belts
- Check for hoses leakage and replacement
- Checking the condition of the cooling system
- Checking the technical condition of the fuel system
- Replacing the fuel filter
- Check of a condition of components of a steering and a suspension bracket
- Checking the condition of the braking system
- Checking the level of the transmission fluid in the manual transmission
- Checking the level of the transmission fluid in the transfer case
- Checking the level of the transmission fluid in the differential
- Checking the condition and replacing the air filter
- Maintenance of the cooling system (coolant draining, flushing and filling the system)
- Replacing transmission fluid and filter in automatic transmission
- Checking the condition, lubrication and adjustment of the front wheel bearing (models with a two-wheel drive)
- Brake fluid replacement
- Checking the condition and replacing the drive belt
- Checking the condition of the crankcase ventilation (PCV) valve
- Check of a condition and replacement of spark plugs
- Check of a condition and replacement of components of system of ignition
- Changing the oil of a manual gearbox
- Replacement of transmission oil in transfer case (4WD versions)
- Replacing differential oil
V6 engines - General information
- Carrying out repairs without removing the engine from the car
- The top dead center (TDC) of the piston of the first cylinder is the location
- Valve mechanism covers - removing and installing
- Rockers and pushers of valves - removal, inspection and installation
- Springs, biscuits and oil seals of valves - replacement
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Cylinder head - removal and installation
- Drive chain casing - removing and installing
- Drive chain and sprockets - inspection, removal and installation
- Tip of valve tappets - removal, inspection and installation
- Camshafts and their bearings - removal, inspection and installation
- Pallet - removal and installation
- Oil pump - removal and installation
- Crankshaft oil seals - replacement
- Handwheel / drive plate - removal and installation
- Engine supports - checking and replacing
V8 Engines - General information
- Carrying out repairs without removing the engine from the car
- The top dead center (TDC) of the piston of the first cylinder is the location
- Valve mechanism covers - removing and installing
- Rockers and pushers of valves - removal, inspection and installation
- Springs, biscuits and oil seals of valves - replacement
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Cylinder head - removal and installation
- Drive chain casing - Removing and installing
- Drive chain and sprockets - inspection, removal and installation
- Tip of valve tappets - removal, inspection and installation
- Camshafts and their bearings - removal, inspection and installation
- Pallet - removal and installation
- Oil pump - removal and installation
- Crankshaft oil seals - replacement
- Handwheel / drive plate - removal and installation
- Engine supports - checking and replacing
V8 engines - General information
- Carrying out repairs without removing the engine from the car
- The top dead center (TDC) of the piston of the first cylinder is the location
- Valve mechanism covers - Removing and installing
- Crankshaft pulley - removing and installing
- Drive chain casing - removing and installing
- Drive chain, tensioning mechanism and sprockets - removal, inspection and installation
- Rocker arms and valve clearance adjusters - removal, inspection and installation
- Camshaft (s) - removal, inspection and installation
- Springs, biscuits and oil seals of valves - removal and installation
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Cylinder head - removal and installation
- Pallet - removal and installation
- Oil pump - removal and installation
- Handwheel / drive plate - removal and installation
- Crankshaft oil seals - replacement
- Engine supports - checking and replacing
Major engine repairs - General information
- Major engine repairs - general information
- Compression check in engine cylinders
- Diagnosis with measurement of the degree of vacuum
- Engine removal - methods and precautions
- Engine - removal and installation
- Alternative methods of engine restoration
- Engine overhauling - sequence of disassembly
- Cylinder head - disassembly
- Cylinder head - cleaning and inspection
- Valve - service
- Cylinder head - disassembly
- Pistons / connecting rods - removal
- Crankshaft - removal
- Cylinder block - cleaning
- Cylinder block - inspection
- Honing cylinders
- Pistons / connecting rods - inspection
- Crankshaft - inspection
- Radial and connecting rod bearings - inspection
- Engine overhaul - assembly sequence
- Piston rings - installation
- Crankshaft - installation and inspection of the oil clearance of the main bearings
- Pistons / connecting rods - installation and check of the oil clearance of connecting rod bearings
- The first start-up and engine break-in after major overhaul
Cooling, heating and air conditioning systems - General information
- Antifreeze - general information
- Thermostat - check and replace
- Cooling fan and its coupling - check, remove and install
- Radiator and expansion tank - removal and installation
- Coolant temperature sensor - check and replace
- Oil cooler - removal and installation
- Cooling pump check
- Cooling pump - removing and installing
- The fan of heating and air conditioning systems, as well as its electrical circuit - check
- Ventilator of heating and air conditioning - removal and installation
- Control panel for heating and air conditioning - removal and installation
- Heater - removal and installation
- Air conditioning and heating systems - inspection and maintenance
- The filter - the dehumidifier of an air conditioning system - removal and installation
- Air conditioning compressor - removal and installation
- Condenser for air conditioning - removal and installation
- Evaporator of air conditioning system - removal and installation
Fuel and exhaust systems - General information
- Pressure relief in the fuel system
- Fuel pump / fuel pressure check
- Fuel lines and their connectors - general information
- Fuel tank - removal and installation
- Fuel tank - cleaning and recovery
- Fuel pump - removal and installation
- Fuel level sensor - check and replace
- Air filter housing - removing and installing
- Accelerator cable - removal, installation and adjustment
- Fuel injection system - general information
- Fuel injection system - inspection
- Electronic fuel injection (SEFI) - checking the condition of components and replacing them
- Idle air valve (IAC) - checking, removing and adjusting
- Intake manifold
- Maintenance of the exhaust system - general information
Electric engine systems - General information
- Battery - removing and installing
- Battery - emergency start from an external source
- Battery wires - check and replace
- Ignition system - general information
- Ignition system - check
- Ignition coil - check and replace
- Ignition timing - check
- Charge system - general information and precautions
- Charge system - check
- Generator - removal and installation
- Generator components - replacement
- Launch system - general information and precautions
- The starter and its electrical circuit - check without removal
- Starter - removal and installation
- Starter solenoid valve - replacement
Engine control and exhaust control systems - General information
- On-board diagnostic system (OBD) and DTCs
- Engine control module (PCM) - replacement
- Information Sensors
- Exhaust gas recirculation (EGR) system
- Fuel vapor recovery system (EVAP)
- Crankcase ventilation system (PCV)
- Catalytic converter
Manual transmission - General information
- Gear lever - removal and installation
- Oil seals - replacement
- Transmission supports - check and replace
- Manual gearbox - removing and installing
- Repair manual transmission general information
Automatic transmission - General information
- Diagnosis - general information
- Gear lever - removal and installation
- Adjusting the selector cable
- Gearbox control switch - description, check and replacement
- Cable of the switching mechanism - removal, installation and adjustment
- Transmission mode (TR) sensor - description, adjustment and replacement
- Box locking system in the "PARK" position - description, check and replacement of drives
- Automatic gearbox - removal and installation
Transfer case - General information
- Switch lever (models with manual switching mode) - removal and installation
- All wheel drive indicator sensor (models with manual switching mode) - replacement
- Selector position sensor (models with electronic switching) - replacement
- The electric motor of a gear change (models with electronic switching) - replacement
- Oil seal - replacement
- Transfer case - removal and installation
Coupling and gimbal transmission - General information
- Clutch - description and verification
- Master clutch cylinder - removal, inspection and installation
- Clutch release bearing - removal, inspection and installation
- Clutch slave cylinder - removal, inspection and installation
- Components of the clutch - removal, inspection and installation
- Guide bearing - inspection and replacement
- Hydraulic clutch system - pumping
- Clutch pedal position sensor - check and replace
- Cardan shafts and their joints - general information
- Preventive inspection cardan transmission
- Drive shaft - removal and installation
- Cardan shaft joints - replacement
- Covers of crosses of universal joints and central bearing (transfers with two compound propeller shafts) inspection and replacement
- Bridges - description and verification
- Axle shafts - removal and installation
- Seal shafts (rear) - replacement
- Semi-axle bearings (rear) - replacement
- The shaft seal of the differential gear shaft is a replacement
- Bridge (rear) - removal and installation
- Drive axle (all-wheel drive models) - removal and installation
- Replacement of covers of the leading bridge (all-wheel drive models)
- Vacuum switching system (all-wheel drive models) - description, testing and replacement of components
- Axle (front) (all-wheel drive models) - removal and installation
Brake system - General information
- Anti-lock system - general information
- Disc brake pads - replacement
- Disc brake support - removal, repair and installation
- Brake disc - inspection, removal and installation
- Brake shoe pads - replacement
- Service brake cylinder - removal, repair and installation
- Master cylinder - removal, repair and installation
- Hoses and pipes of brake system - check of a condition and replacement
- Hydraulic braking system - pumping
- Stop light sensor - operation and replacement test
- Vacuum brake booster - status check, removal and installation
- Parking brake cables - replacement
- Brake shoes (models with rear disc brakes) - replacement
Suspension and steering systems - General information
- Shock absorber (front) - removal and installation
- Stabilizer of lateral stability (front) - removal and installation
- Ball bearings - checking the condition and replacing
- Top suspension arms - removal and installation
- Lower levers of suspension - removal and installation
- Springs of the suspension (models with a two-wheel drive) - removal and installation
- Rotary fists (models with a drive on two wheels) - removal and installation
- Bearing and hub (all-wheel drive models) - replacement
- Rotary fists (all-wheel drive models) - removal and installation
- Torsion bar (all-wheel drive models) - removal and installation
- The system of the control of a road gleam is the general information
- Shock absorbers (rear) - removal and installation
- Springs / pneumatic springs - removal and installation
- Lateral pull - removal and installation
- Stabilizer of lateral stability (rear) - removal and installation
- Suspension levers - removal and installation
- Cylindrical springs / pneumatic springs (rear) - removal and installation
- Steering wheel - removal and installation
- Steering gear - inspection, removal and installation
- Steering gear - removal and installation
- Power steering pump - removal and installation
- Hydraulic power steering system - pumping
- Wheels and tires - general information
- Front wheel alignment angles - general information
Body - General information
- Body - service
- Vinyl cladding - maintenance
- Upholstery and carpets - maintenance
- Body repair - minor damage
- Body repair - serious damage
- Loops and locks - maintenance
- Wind and fixed glass - replacement
- Hood and tailgate cover racks - removing and installing
- Hood cover - removal, installation and adjustment
- Latch and wire hood cover - removal and installation
- Radiator grille - removal and installation
- Bumpers - removal and installation
- Front fenders - removal and installation
- Facing panels of doors - removal and installation
- Doors - removal, installation and adjustment
- Latches, lock cylinders and door handles - removal and installation
- Glasses of door windows - removal and installation
- Lifters - removal and installation
- Side mirrors - removal and installation
- Board - removal, installation and adjustment
- Rear hinged door - removal, installation and adjustment
- Latch, handle and lock cylinder of the rear hinged door - removal and installation
- Central console (Expedition and Navigator) - uninstall and install
- Framing the instrument panel - removal and installation
- Facing the front of the instrument panel - removal and installation
- Steering column cover - removing and installing
- Front dashboard - removal and installation
- Cladding of air intakes - removal and installation
- Seats - removal and installation
Electric equipment of the body - General information
- Detection of faults in electrical circuits - general information
- Fuses - general information
- Fusible inserts - general information
- Reverse current relay - general information
- Relay - general information and testing
- Flashing light / turn signal light
- Alarms - check and replace
- Switches on the steering column - check and replace
- Ignition switch - check and replace
- Ignition lock cylinder - removal and installation
- Headlight switch - check and replace
- Dashboard indicators - check
- Instrument panel - removal and installation
- Car radio and speakers - removing and installing
- Antenna - removal and installation
- Headlights - replacement
- Headlights - adjustment
- Replacing bulbs
- Daylighting (DRL) lighting - general information
- Windshield wiper motor - check and replace
- Signal - check and replace
- Rear window heater - inspection and repair
- Cruise control system - description and verification
- Power windows - description and verification
- Automatic door locks and "HANDS FREE" system - description and verification
- Mirrors of lateral view with the electric drive - the description and check
- Safety airbags - general information
- Electroschemes - general information
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