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Content

Instruction manual

Introduction
Seats, belts and airbags
Keys, locks and window regulators
Instrumentation and control systems
Climate control
Interior equipment
Starting and driving

Introduction

About this guide
Introduction
Vehicle identification numbers
Modification encoding
Acquisition of spare parts
Methods of service, tools and work equipment
Starting an engine from an auxiliary battery
Lifting the jack and towing the car
Service fluids and lubricants
Conversion factors
Translation of decimal values ??in inches to values ??in millimeters
Safety first!
Determining the causes of malfunctions

Daily care and maintenance

Service schedule
Introduction
General recommendations for car care
Checking the levels of fluids and lubricants
Check of a condition and pressure of inflation of tires
Replacement of engine oil and oil filter
Inspection, maintenance and charging of the battery
Rearrangement of wheels
Inspection and replacement of wiper blades
Inspection of the technical condition of the exhaust system
Seat belt inspection
Inspection and replacement of hoses that are in the engine compartment
Inspection of the cooling system
Checking the technical condition of the fuel system
Checking the technical condition of the braking system
Check of a technical condition of a steering and a suspension bracket, inspection of covers of power shafts
Checking the condition and replacing the air filter
Brake fluid replacement
Inspection, adjustment and replacement of the drive belt
Replacing the fuel filter
Maintenance of the cooling system (draining, flushing and filling)
Replacement of spark plugs
Inspection of the ignition coil (turbocharged engines)
Inspection and replacement of spark plug wires (engines without turbocharging)
Replacing the transmission fluid in the automatic transmission
Changing the oil of a manual gearbox
Replacing differential oil
Checking the performance of wheel bearings

Engines

General information
Repair operations without removing the engine
The top dead center (TDC) of the piston of the first cylinder is the location
Valve mechanism covers - removing and installing
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Toothed belt and sprockets - removal, inspection and installation
Systems of correction of phases of a gas-distributing mechanism and throughput of valves
Crankshaft front oil seal - replacement
Camshaft oil seals - replacement
Camshafts and valve mechanism parts - removal, inspection and installation
Cylinder heads - removing and installing
Valve clearance - check and adjustment
Pallet - removal and installation
Oil pump - removal, inspection and installation
Handwheel / drive plate - removal and installation
Rear main engine oil seal - replacement
Engine mountings - inspection and replacement

Major engine repairs

General information - overhauling the engine
Checking the oil pressure
Compression check in engine cylinders
Diagnosis with measurement of the degree of dilution
Alternative methods of engine restoration
Engine removal - methods and precautions
Engine - removal and installation
Engine overhauling - sequence of disassembly
Pistons - removal and installation
Carter - department
Crankshaft and connecting rods - removal
Connecting rods and bearings - removal
Engine overhaul - assembly sequence
Connecting rods and bearings - installation and inspection of oil clearance
Crankshaft and main bearings - installation and inspection of oil clearance
Carter assembly
Piston rings - installation
Pistons - installation
The first start-up and engine break-in after major overhaul

Cooling, heating and air conditioning systems

General information
Antifreeze - general information
Thermostat - check of working capacity and replacement
Cooling fan and relay - operation check, removal and installation
The radiator, as well as the expansion tank and the filler tank - removal and installation
Cooling pump - performance test
Pump of cooling system - replacement
Coolant temperature gauge - operation check
Resistor and electric motor of the heater fan - replacement
Heat exchanger for heater - removal and installation
Control panel for heating and air conditioning - removal and installation
Air conditioning and heating systems - operation and maintenance check
The filter - the dehumidifier of an air conditioning system - removal and installation
Air conditioning compressor - removal and installation
Condenser for air conditioning - removal and installation
Cooling channel - removal and installation

Fuel and exhaust system

General information
Pressure relief in the fuel system
Fuel pump / fuel pressure check
Fuel lines and their connectors - replacement
Fuel pump / fuel level sensor - removing and installing
Fuel pump / measuring block / fuel filter - replacement
The separate measuring block of the fuel system - removal and installation
Fuel tank - removal and installation
Cleaning and refueling the fuel tank - general information
Air cleaner - removal and installation
Accelerator cable - removal and installation
Multipoint fuel injection (MFI) - general information
Fuel injection system - general condition check
Throttle unit - removal and installation
Fuel pressure regulator - Removing and installing
Fuel receiver and nozzles - removal and installation
Turbocharger - description and technique of inspection
Bypass valve - removal and installation
Intercooler - removing and installing
Turbocharger - removal and installation
Maintenance of the exhaust system - general information

Engine electrical systems

general Information
Battery - emergency start from external battery
Battery - inspection and replacement
Battery wires - inspection and replacement
Ignition system - general information and precautions
Ignition system - operation check
Ignition coil - operation and replacement test
Charging system - general information and precautions
Charging system - operation check
Generator - removal and installation
Launch system - general information and precautions
The starter and its electrical circuit - performance check
Starter - removal and installation

Exhaust gas control and engine control systems

General information
On-board diagnostic system (OBD) and DTCs
Accelerator pedal position sensor (APP) - replacement
Barometric pressure sensor (BARO) - replacement
The camshaft position sensor (CMP) is a replacement
Clutch pedal position sensor (CPR) - replacement
Crankshaft position sensor (TFR) - replacement
Coolant temperature sensor (ECT) - replacement
Exhaust temperature sensor - replacement
Supply air temperature sensor (IAT) - replacement
The supply air temperature sensor (IAT) / absolute pressure in the manifold is a replacement
Detonation sensor - replacement
Manifold absolute pressure sensor (MAP) - replacement
Airflow / supply air temperature sensor (MAF / IAT) - replacement
Oxygen sensors - general information and replacement
Hydraulic power steering system pressure sensor (PSP) - replacement
Throttle position (TP) sensor - replacement
Selector lever (TR) - replacement and adjustment
Vehicle speed sensor (VSS) - replacement
Engine control module (PCM) - replacement
Electro-valve of the system of additional air injection - replacement
Idle valve (IAC) - replacement
Catalytic converters - description and replacement of elements
Fuel vapor recovery system (EVAP) - general description and replacement of elements
The EGR system is a general description and replacement of elements
Crankcase ventilation system (PCV) - general description and replacement of elements
Additional air injection system - general description and replacement of elements
Swirl device for fuel-air mixture at engine start-up - general description and replacement of elements
Valve change system - general description and replacement of elements
Camshaft timing correction system - general description and replacement of elements

Manual transmission

General information
Replacement of oil seals
Gear lever - removal and installation
Reverse and neutral position sensors - functionality and replacement check
Transmission supports - inspection and replacement
Manual gearbox - removing and installing
Mechanical transmission repair - general information
Automatic transmission
General information
Diagnosis - general information
Selector cable - inspection, replacement and adjustment
Selector lever - replacement
Automatic transmission lock system (BTSI) - description, element replacement and adjustment
Transmission control unit (TCM) - removal and installation
Automatic gearbox - removal and installation
Automatic transmission repair - general information

Clutch and transmission

General information
Clutch - description and verification
Clutch master cylinder - removal and installation
Clutch slave cylinder - removing and installing
Hydraulic clutch system - pumping
Clutch elements - removal, inspection and installation
Release bearing - removal, inspection and installation
Guide bearing - inspection and replacement
Clutch engaging sensor - inspection and replacement
Shafts and joints of cardan gear, as well as drive shafts of transmission - general information
Preventive inspection of transmission elements
Drive shaft - removal and installation
Central bearing - replacement
Rear seal gear oil seal - replacement
Drive shafts - removal and installation
Replacement of drive shaft covers
Seals of rear differential gears - replacement
Rear differential - removal and installation

Brake system

General information
Disc brake pads - replacement
Disc brake caliper - removal and installation
Brake disc - inspection, removal and installation
Brake shoe pads - replacement
Service brake cylinder - removal and installation
Master cylinder - removal and installation
Hoses and pipes of brake system - inspection and replacement
Distributor valve - replacement
Hydraulic braking system - pumping
Handbrake cable - adjustment, removal and installation
Vacuum brake booster - performance check, removal and installation
Brake shoes (cars with rear disc brakes) - inspection and replacement
Deceleration system on the slope - adjustment and replacement of elements
Stop light sensor - replacement
Brake pedal adjustment
Anti-lock braking system - general information

Suspension and steering

General information
Shock absorber / spring (front) - removal and installation
Suspension spring / spring - replacement
Stabilizer of lateral stability (front) and its thrust - removal and installation
Suspension lever (front) - removal and installation
Ball joints - inspection and replacement
Rotary fist and hub (front) - removal and installation
Hub and bearing (front) - removing and installing
Shock absorber / spring (rear) (Forester) - removal and installation
Shock absorber / suspension spring (rear) (Legacy / Outback) - removal and installation
Stabilizer of lateral stability (rear), its bushings and thrust - removal and installation
Longitudinal suspension arm - removal and installation
Thrust of rear suspension - removal and installation
Hub and bearing (rear) - replacement
Rear pin / hub - removal and installation
Steering wheel - removal and installation
Tips of steering rods - removal and installation
Power steering pads - replacement
Steering gear - removal and installation
Power steering pump - removal and installation
Steering column - removal and installation
Hydraulic power steering system - pumping
Wheels and tires - general information
Wheel alignment angles - general information

Car body

General information
Body - service
Vinyl cladding - maintenance
Upholstery and carpets - maintenance
Body repair - minor damage
Body repair - serious damage
Loops and locks - maintenance
Wind and fixed glass - replacement
Hood cover - removal, installation and adjustment
Latch and bonnet bonnet cable - removal and installation
Radiator grille - removal and installation
Bumper covers - removal and installation
Front wing - removal and installation
Facing panels of doors - removal and installation
Doors - removal, installation and adjustment
Door handles, lock cylinder and latch - removal and installation
Glasses of door windows - removal and installation
Power window and electric motor - removal and installation
External mirrors - removal and installation
Trunk lid - removing and installing
Latch and cylinder lock lid - removal and installation
Rear hinged door racks - removing and installing
Rear hinged door - removal, installation and adjustment
Latch and outer handle of the rear hinged door - removal and installation
Covers of a casing of a steering column - removal and installation
Central console - removal and installation
Dashboard cover
Instrument panel - removal and installation
Air intake trim - removal and installation
Seats - removal and installation
Body dimensions

Electrical equipment of a car

General information
Determining the causes of faults in electrical circuits - general information
Fuses and inserts, as well as circuit breakers - general information
Circuit breaker / hazard warning light interrupter - operation check and replacement
Relay - general information and validation
Switches located on the steering column - replacement
Switch and ignition lock cylinder - operation check and replacement
Switches located on the dashboard - replacement
Instrument panel - removal and installation
Car radio and speakers - removing and installing
Antenna - removal and installation
Windscreen wipers - replacement
Rear window heater - performance check and repair
Headlamp bulbs - replacement
Headlamps - removal and installation
Headlights - adjustment
Lamp replacement
Signal replacement
Side mirrors with electric drive - description
Speed-keeping system - description
Power windows - description
Automatic door locks - description
Daylight-saving lighting (DRL) - general information
Airbag system - general information
Wiring diagrams - general information

Electroschemes Alphabetical index