| Content
Operating instructions
Maintenance
Car care
Starting the engine using a booster battery
Car towing
Jacking up the car
Maintenance plan
Maintenance - works
Fuel filter - condensation removal / replacement
Ribbed belt - check
Timing belt - check
Coolant - check
Coolant - concentration check
Exhaust system - visual check for leaks
Replaceable air filter element - replace
Spark plugs - removal, inspection and installation
Gearbox and final drive
Brakes. Tires. Wheels
Brake fluid - check level
Brake fluid - replacement
Wheels and tires
Front axle and steering
Body. Salon equipment
Petrol 4-cylinder engines
Specifications
General description
Compression check - description
Installing the piston of cylinder No. 1 at top dead center (TDC)
Camshaft cover - removal and installation
Crankshaft pulley - removal and installation
Toothed belt covers - removing and installing
Toothed drive belt - removing and installing
Sprockets, tensioner and toothed belt idler pulleys - removal and installation
Camshaft oil seals - replacement
Camshafts and hydraulic tappets - removal, inspection and installation
Cylinder head - removal and installation
Pallet - removal and installation
Oil pump - removal, bulkhead and installation
Crankshaft balancer block - removal, installation and adjustment
Flywheel / drive disc - removal, inspection and installation
Crankshaft oil seals - replacement
Engine / transmission mounts - inspect and replace
Gasoline 6-cylinder engines
Specifications
General description
Compression check - description
Installing the piston of cylinder No. 1 at top dead center (TDC)
Valve covers - removal and installation
Crankshaft pulley - removal and installation
Toothed belt covers - removing and installing
Toothed drive belt - removing and installing
Sprockets, tensioner and timing belt pulleys - removal and installation
Camshaft oil seals - replacement
Camshafts and hydraulic tappets - removal, inspection and installation
Cylinder head - removal and installation
Pallet - removal and installation
Oil pump - removal, bulkhead and installation
Engine oil cooler - removal and installation
Flywheel / drive disc - removal, inspection and installation
Crankshaft oil seals - replacement
Engine / transmission mounts - inspect and replace
General engine rebuild procedures
General description
Engine bulkhead - general description
Removing the engine - methods and precautions
Engine - removal and installation
Engine overhaul - disassembly sequence
Cylinder head - removal
Cylinder head and valves - cleaning and inspection
Cylinder head assembly
Piston / connecting rod assembly - removal
Crankshaft - removal
Cylinder block - cleaning and inspection
Piston / connecting rod assembly - inspect
Crankshaft - inspection
Main and connecting rod bearings - inspection
Engine - assembly sequence
Piston rings - installation
Crankshaft - installing and checking main bearing running clearance
Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance
Engine - preparing to start after bulkhead
Diesel engines of 2.0 and 2.2 liters
Specifications
Engine - removal and installation
Cylinder head cover - removing and installing
TDC of the cylinder № 1 piston - installation
Cylinder head - removal and installation
Cylinder head - bulkhead
Camshaft - removal and installation
Vacuum pump - removal and installation
Casing of the gas distribution mechanism - removal and installation
Oil pump - removal and installation
Crankshaft - removal and installation
Crankshaft - checks
Connecting rod-piston group - removal and installation
Flywheel - removal and installation
Rear crankshaft oil seal - removing and installing
Torsional vibration damping unit - removing and installing
Ribbed belt of accessory drive - removal and installation
Oil pan - removal and installation
Compression - check
Diesel engines of 2.5 l
Specifications
Engine - removal and installation
Cylinder head cover - removing and installing
TDC of the cylinder № 1 piston - installation
Cylinder head - removal and installation
Cylinder head - bulkhead
Vacuum pump - removal and installation
Crankshaft - removal and installation
Connecting rod-piston group - removal and installation
Flywheel - removal and installation
Front crankshaft oil seal - replacement
Rear crankshaft oil seal - replacement
Ribbed belt of accessory drive - removal and installation
Oil pan - removal and installation
Oil pump - removal and installation
Compression - check
Cooling, heating and ventilation system
General information and device
Coolant - draining, filling and checking concentration
Thermostat - removal and installation
Radiator - removal and installation
Radiator fan thermal switch - check
Radiator blower motor - removal and installation
Viscous coupling - removal and installation
Water pump - removal and installation
Heating and air conditioning system
Heater switch block - removal and installation
Additional fan resistances - removal and installation
Air distribution flap actuator diaphragm valve - removal and installation
Interior blower motor - removal and installation
Air conditioner
Fuel injection system - petrol engines
General information
Fuel injectors - check, removal and installation
Lambda probe - removal and installation
Power system - diesel engines
The principle of operation of a diesel engine
Preheating unit - checking, removing and installing glow plugs
Preheating unit relay - removal and installation
Fuel cut-off valve - check, removal and installation
High pressure fuel lines and injectors - removal and installation
Start of injection pump feed - check and adjustment
Intake manifold - removal and installation
Fuel system
General description
Fuel pump - removal and installation
Fuel gauge - removal and installation
Accelerator cable - removal, installation and adjustment
Air filter - removal and installation
Intake air accumulation chamber - removal and installation
Intake manifold - removal and installation
Exhaust system
General information
Exhaust system - removal and installation
Rear muffler - replacement
Catalyst
Ignition system
Specifications
Ignition system - general description
Ignition system - check
Ignition module - removal and installation
Ignition timing - check and adjust
Clutch
Specifications
General description
Clutch hydraulic system - bleeding
Master cylinder - removal and installation
Release cylinder - removal and installation
Clutch pedal - removal and installation
Clutch assembly - removal, inspection and installation
Mechanical transmission
Specifications
General description
Transmission oil - draining, filling the unit and measuring level
Shift rod - adjustment
Gear shift rod - removal and installation
Oil seals - replacement
Reversing light switch - serviceability check, removal and installation
Transmission - removal and installation
Transmission bulkhead - general description
Automatic transmission
Specifications
General description
Transmission fluid - block draining and filling
Drive mode switching rod - adjustment
Drive mode switching rod - removal and installation
Assembling the drive mode selection lever - removal and installation
Oil seals - replacement
Transmission fluid cooler - general description
Electrical components of the transmission control system - removal and installation
Automatic transmission - removal and installation
Bulkhead automatic transmission - general description
Main gear, drive and cardan shafts
Specifications
General description
Final drive block - removal and installation
Final drive unit - filling and checking oil level
Damper bushings for final drive unit - replacement
Final drive unit rear cover gasket - replacement
Final drive pinion oil seal - replacement
Differential bearing oil seal - replacement
Drive shaft - removal and installation
Rubber protective covers of the drive shaft and its outer CV joint - replacement
Cardan shaft - removal and installation
Propshaft center bearing - replacement
Elastic joints of the propeller shaft - replacement
Braking system
Specifications
General description
Front wheel brake pads - check, remove and install
Rear wheel brake pads - check and replace
Front brake caliper - removal, bulkhead and installation
Rear wheel brake caliper - removal, bulkhead and installation
Brake disc - check, removal and installation
Parking brake pads - inspection, removal and installation
Parking brake lever and cables - removal and installation
The main brake cylinder - removal and installation
Expansion tank and brake fluid level sensor - removal and installation
Brake system - bleeding
Brake hoses - removal and installation
Vacuum brake booster - check, removal and installation
Vacuum booster hose and its one-way valve - replacement
Brake pedal - removal and installation
ABS and traction control - general description
ABS and Traction Control - Component Removal and Installation
Suspension and steering
Specifications
General description
Front suspension strut - removal and installation
Camber front wheels - adjustment
Lower suspension arm - removal and installation
Front suspension lower ball joint - replacement
Front anti-roll bar - removal and installation
Front stabilizer bar - removal and installation
Steering knuckle - removal and installation
Front wheel hub and bearings - removal and installation
Sub-frame - removal and installation
Rear shock absorber - removal and installation
Rear diagonal arm - removal and installation
Rear leaf spring - removal and installation
Rear anti-roll bar - removal and installation
Rear suspension jet rod - removal and installation
Rear suspension control system - component removal and installation
Rear suspension assembly - removal and installation
Rear suspension cross member - removal and installation
Rear cross member mountings - replacing
Rear wheel hub and bearing - removal and installation
Steering wheel - removal and installation
Steering column - removal and installation
Ignition / steering column lock - removal and installation
Steering gear - removal and installation
Steering rods - removal and installation
Pendulum arm - removal and installation
Power steering pump - removal and installation
Wheel alignment - check and adjust
Body and interior trim
General description
Front bumper - removal and installation
Front bumper cover - removal and installation
Front cross member - removal and installation
Rear bumper - removal and installation
Fairing - removal and installation
Front fenders - removal and installation
Hood - removal and installation
Door - removal, fit settings
Door trim - removal and installation
Door glass - removal, installation and adjustment
Door handles - removal and installation
Door lock - removal and installation
Center console - removal and installation
Rear hinged door - removal and installation
Electrical system
Checking bulbs
Checking electric motors
Light and motor switches - check
Switch sensors - check
Relay - check
Turn signal interrupter - check
Wiper motor - check
Heated rear window - check
Stop signal - check
Central locking
Battery - removal and installation
Generator
Starter - removal and installation
Lighting devices
Instrument panel - removal and installation
Indicator lights on the instrument panel - replacement
Troubleshooting
Identification of engine faults and their elimination
Identification of malfunctions of the engine lubrication system and their elimination
Identification of engine cooling system malfunctions and their elimination
Determination of malfunctions of the petrol injection system and their elimination
Determination of malfunctions of the diesel engine power system and their elimination
Determination of malfunctions of the brake system and their elimination
Clutch troubleshooting
Battery troubleshooting
List of starter malfunctions and their elimination
Identify and troubleshoot generator faults
Identifying and fixing wiper faults
Basic electrical diagrams (wiring diagrams) |
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