| Content
General, technical data
Instructions for use of service manual
Engine and vehicle identification
Vehicle identification number locations
Technical data
Crankcase and cylinder head
Engine and model survey
Overview - engines
Removal and installation of bottom engine compartment cover
Testing compression pressure
Testing cylinder leaktightness
Illuminating cylinders
Removal and installation of engine
Crankcase ventilation - function
Measuring, boring and honing cylinders
Facing crankcase parting surface
Removal and installation of steel balls in main oil gallery
Replacing core plug in crankcase
Removal and installation of timing case cover
Removal and installation of end cover
Removal and installation of oil pan
Repair instructions for crankcase
Removal and installation of cylinder head cover
Reconditioning spark plug thread in cylinder head
Removal and installation of cylinder head .
Matching measuring sensors to cylinder head
Facing cylinder head mating face
Enlarging camshaft bearing bores
Pressure-testing cylinder head
Crankshaft assembly
Checking, replacing and torquing conrod bolts
Reconditioning and checking angles on bearing bores
Removal and installation of pistons
Checking and reconditioning crankshaft
Installation of crankshaft bearings
Replacing front crankshaft radial seal
Replacing rear crankshaft radial seal
Removal and installation of grooved bail bearing in crankshaft
Removal and installation of vibration damper
Checking and correcting setting of TDC pulse generator
Removal and installation of crankshaft gear
Removal and installation of flywheel or flex plate
Remachining flywheel
Replacing ring gear on flywheel
Engine timing, valvetrain
Checking and replacement of hydraulic valve clearance compensating element
Checking and correcting the installation position of hydraulic valve clearance
Checking and adjusting camshaft timing
Removal and installation of camshaft
Removal and installation of rocker arm bearing supports with rocker arms
Replacement of rocker arms and rocker arm bearing supports
Removal and installation of valve springs
Checking valve springs
Replacement of valve stem seals
Checking and machining valves
Checking and replacing valve guides
Replacing valve seat ring
Machining valve seats
Removal and installation of chain tensioner
Replacement of timing chain
Installation of oil spray nozzle retroactively
Removal and installation of tensioning blade
Removal and installation of guide rails
Removal and installation of idler gear shaft
Removal and installation of oil pressure pump drive |
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