| Contents
Operating instructions
Maintenance
Car care
Starting the engine using a booster battery
Jacking up the car
Vehicle towing
Maintenance
Maintenance - work plan
Maintenance - works
Engine oil level - checking and filling
Engine oil and oil filter - change
Coolant - check level and fill
Coolant - concentration check
Diesel fuel filter - replace
Replaceable air filter element - replace
Toothed belt - condition inspection and tension check. Cars with a 2.5 liter diesel engine
Exhaust system - visual inspection
Spark plugs - removal, inspection and installation
Transmission. Main gear
Automatic transmission - final drive oil check
Front suspension and steering
Power steering oil level check and filling
Brakes. Tires. Wheels
Brake pad thickness - check
Brake lines - check
Brake fluid - replacement
Wheels and tires
Body. Salon equipment
Dust filter - replace
Electrical equipment
Wiper arm angle - check and adjust
Engine
Specifications
General description
Vehicle and engine identification
Protective cover of the engine - removal and installation
Timing belt - removal, installation and tension. Cars with 1.6 liter engines (102 hp)
Cylinder head - removal and installation. Cars with 1.6 liter 102 hp engines
Toothed belt - removal and installation. Cars with a gasoline engine AVJ / BFB / ALT with a volume of 1.8- / 2.0 liters and a capacity of 150/163/130 hp
Toothed belt - removal and installation. Cars with AWA 2.0-liter petrol engine and 150 hp
Cylinder head - removal and installation. Cars with a petrol engine of 1.8- / 2.0 liters
Toothed belt of the timing mechanism drive - removal, installation and tension. Cars with a V-shaped gasoline engine BDV of 2.4 liters and 170 hp.
Cylinder head - removal and installation. Cars with a V-shaped gasoline engine BDV of 2.4 liters and 170 hp
Toothed belt of the timing mechanism drive - removal and installation. Cars with gasoline engine ASN 3.0 liter and 220 hp
Cylinder head - removal and installation. Cars with gasoline ASN 3.0 liter engine and 220 hp
Timing chain - removal and installation. Cars with a VVK engine of 4.2 liters and 344 hp
Cylinder head - removal and installation. Cars with a VVK 4.2-liter 344 hp engine
Toothed belt of the timing mechanism drive - removal and installation. Vehicles with 1.9 liter TDI AVB / AWX / AVF engine
Cylinder head - removal and installation. Vehicles with 1.9 liter TDI AVB / AWX / AVF engine
Toothed belt of the timing mechanism drive - removal, installation and tension. Cars with V-engine AYM / BCZ / BDG / AKE / BAU / BDH 2.5L TDI
Cylinder head - removal and installation. Vehicles with 2.5 liter V-shaped TDI engine
Engine - removal and installation
Compression - check
Ribbed belt - removal and installation
Engine - Start
Engine lubrication system - general
Engine oil pressure and pressure sensor - check
Oil pan - removal and installation
Oil pump - removal and installation
Cooling, heating and ventilation system
Engine cooling system
Coolant - replacement
Thermostat - removal and installation
Thermostat - check
Radiator - removal and installation
Radiator blower fan - removal and installation
Water pump - removal and installation
Heating and air conditioning
Radiator fan sensor - check
Deflectors - removal and installation
Air distribution flap motor - removal, installation and inspection
Heater / air conditioner switch block - removal and installation
Interior blower motor - removal and installation
Coolant heater - removal and installation
Fuel injection system - gasoline engines
Specifications
General description and precautions
Injection system - check
Power system - diesel engines
How a diesel engine works
Preheat unit - check, remove and install
Glow plugs - removal and installation
Fuel system
General provisions
Fuel pump and fuel gauge sensor - removal and installation
Fuel system - air removal. Cars with 1.8 l petrol engine
Fuel filter - removal and installation. All petrol engines except 1.8L
Fuel pump - performance check
Exhaust system
General information
Turbocharger - removal and installation
Exhaust system - removal and installation
Catalyst and lambda probe - removal and installation
Exhaust System - Fit
Ignition system
General information
Spark plugs
Petrol engine ignition and fuel injection system - general check
Ignition lock and switch - removal and installation
Clutch
General description
Coupling - removal, installation and inspection
Clutch master cylinder - removal and installation
Clutch slave cylinder - removal and installation
Clutch actuator - bleeding
Mechanical transmission
Gearbox - general information
Gearbox - removal and installation
Gearshift mechanism - removal, installation and adjustment
Differential - removal and installation
Automatic transmission
General information
Automatic transmission - removal and installation
Automatic transmission - shift cable adjustment
Braking system
Specifications
General information
Brake pads of disc brakes of front wheels with FN-3 caliper - removal and installation
Brake pads for front disc brakes with caliper FNR-G60 - removal and installation
Brake pads of disc brakes of front wheels with a caliper C54 - removal and installation
Brake pads for rear wheels disc brakes with C38 caliper - removal and installation
Brake pads for rear wheels disc brakes with C43 caliper - removal and installation
Brake disc - check residual thickness
Caliper and brake disc - removal and installation
Parking brake - adjustment
Brake system - bleeding
Brake hoses - removal and installation
Vacuum brake booster - check
Brake light switch - removal and installation
Suspension and steering
Specifications
Front suspension
Suspension strut - removal and installation
Shock strut - disassembly and assembly
Drive shaft - removal and installation
Drive shaft - disassembly and assembly
Rear suspension - general information
Rear suspension coil spring - removal and installation
Rear suspension shock absorber - removal and installation
Steering - general information
Driver's airbag unit - removal and installation
Steering wheel - removal and installation
Tie rod and tie rod end - removing and installing
Tie rod cover - removing and installing
Body and interior trim
General information
Engine mudguard - removal and installation
Bulkhead upper cross member - set to service position
Fairing bulkhead - removal and installation
Front bumper - removal and installation
Front wing - removal and installation
Front wheel arch liner - removal and installation
Rear wheel arch liner - removal and installation
Rear bumper - removal and installation
Hood - removal, installation and fitting
Bonnet lock cable - removing and installing
Front door trim - removal and installation
Rear side door trim - removal and installation
Door - removal and installation
External door handle - removal and installation
Center console - removal and installation
Front pillar trim - removal and installation
Electrical system
General description and precautions
Heated rear window - check
Stop signal - check
Sound signal - removal and installation
Parking aid sensors - removal and installation
Remote Control Batteries - Replacement
Fuses - replacement
Battery - removal and installation
Battery - check
Battery - charging and storage
Generator - general, precautions and inspection
Generator - removal and installation
Alternator and voltage regulator carbon brushes - check and replace
Starter - removal and installation
Traction relay - removal, check and installation
Windscreen wiper
Front glass washer jet - removal, installation and adjustment
Window washer reservoir and pump - removal and installation
Windshield wiper arms - removal and installation
Front glass wiper motor - removing and installing
Rear window wiper motor - removing and installing
Lighting devices - general information
Headlight - removal and installation
Additional brake light - removal and installation
Rear headlamp - removal and installation
Instrument panel - removal and installation
Steering column switches - removal and installation
Troubleshooting
Basic electrical diagrams |
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