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General information
General repair instructions
Notes on the format of this manual
Identification
Lifting instructions
Maintenance and lubrication
Maintenance schedule (for general export)
Maintenance schedule (for Europe)
Severe conditions maintenance schedule (for general export)
Severe conditions maintenance schedule (for Europe)
Recommended fluids and lubricants (for general export)
Recommended fluids and lubricants (for Europe)
Oil viscosity chart
Heater and air conditioning
General description
Main data and specifications
Special parts fixing nuts and bolts
On-vehicle service.
Precautions for replacement or repair of air conditioning parts
Condenser
Condenser fan motor
Receiver / drier
Compressor
Heater unit
Vent unit (without heater)
Evaporator (with A/C)
Duct (without A/C)
Blower unit assembly
Defroster nozzle and vent duct
Rear heater duct
Control lever assembly
Control panel illumination bulb
Troubleshooting
Special service tool
Frame and bumper
Front bumper
Rear step bumper
Rear bumper and rear guard
Front air dam
Frame dimensions
Sheet metal
Engine hood assembly
Engine hood lock
Front fender panel
Radiator grille
Rear body
Body mounting
Body dimensions
Front alignment
Front end alignment inspection and adjustment
Alignment for 4x2 (except high ride suspension)
Alignment for 4x2 (high ride suspension) and 4x4
Power-assisted steering system
General description
Power steering system test
Maintenance
Fluid level
Bleeding the power steering system
Bleeding procedure
Flushing the power steering system
Steering wheel free play inspection
Front end alignment inspection and adjustment
Power steering unit
Power steering pump
Power steering pump and associated parts (4JH1-TC, 4JA1-T)
Power steering pump (4JJ1-TC, 4JK1-TC)
Supplemental restraint system steering wheel and column
SRS connectors
Inflator module
Steering wheel
Combination switch
Lock cylinder
Steering column
Supplemental restraint system steering wheel and column and associated parts
Front suspension
Main data and specifications
Torque specififcations
Front suspension
Rear suspension
Main data and specifications
Rear suspension
Leaf spring and shock absorber
Leaf spring assembly
Rear stabilizer bar
Troubleshooting
Wheels and tires
Main data and specifications
Torque specifications
Wheels and tires
Troubleshooting
Propeller shaft
Service precautions
Main data and specifications
Rear propeller shaft
Front propeller shaft
Rear axle
Main data and specifications
Recommended liquid gasket
Recommended thread locking agents
Rear axle assembly servicing
Rear axle
Differential assembly
Differential cage assembly
Limited slip differential
Front wheel drive
Main data and specifications
Special parts fixing nuts and bolts
Recommended liquid gasket
Recommended thread locking agents
Front drive axle assembly
Front axle drive shaft
Differential
Front hub and disc (4?2 except high ride suspension model)
Front hub and disc (4?4, 4?2 high ride suspension, 4?4 rigid hub, 4?4 shift on the fly model)
Front hub and disc (4?4 manual locking hub model)
Troubleshooting
Special service tool
Shift on the fly system
Service precaution
Shift on the fly system
Shift on the fly electrical equipment
Shift on the fly system and association parts
Brake control system
Service precaution
General description
General diagnosis
Diagnostic trouble codes
Diagnosis by "ABS" warning lamp illumination pattern
Basic diagnostic flow chart
Basic inspection procedure
Wheel speed sensor inspection procedure
Symptom diagnosis
Anti-lock brake system
Service precaution
Torque specifications
Electronic hydraulic control unit
Front wheel speed sensor
Rear wheel speed sensor
Front sensor rotor
Rear sensor rotor
G-sensor
Special tools
Brakes
General description
Main data and specifications
Torque specifications
Servicing
Front disc brake assembly
Rear drum brake assembly
Brake control
Master cylinder
Vacuum booster
Special tools
Parking brake system
Service precaution
Parking brake lever
Front parking brake cable
Parking brake lever
Parking brake rear cable
Main data and specifications
Engine 4JA1 / 4JH1 models
Troubleshooting
Engine mechanical
Engine cooling
Fuel system
Engine electrical
Engine control system (4JH1)
Exhaust system
Accelerator control
Engine 4JK1 / 4JJ1 models
Engine mechanical
Engine cooling
Fuel system
Engine electrical
Engine control system
Exhaust system
Engine speed control system
Engine C24SE models
Engine diagnosis
Engine mechanical
Engine cooling
Fuel system
Engine electrical
Engine driveability and emissions
Exhaust system
Engine lubrication
Engine speed control system
Induction
Engine HFV6 models
Engine mechanical
Engine mechanical update
Engine management general information
Engine management diagnostics
Engine management service operations
Charging system V6
Battery V6
Powertrain interface module V6
Engine cooling
Fuel system V6
Starting system V6
Exhaust system V6
Automatic transmission
General Information
On vehicle servicing
Electrical diagnosis
Transmission
Transmission control system
On vehicle service
Unit repair
Manual transmission
Manual transmission MUA
Manual transmission MUX
Clutch
Clutch
Main data and specifications
General description
Torque specification
Servicing
Clutch
Clutch control
Master cylinder
Slave cylinder (MSG, MUA)
Slave cylinder (MUX)
Hydraulic damper cylinder
Troubleshooting
Special service tool
Transfer case
Transfer house
Transfer control system
Electrical-body and chassis
General information
Notes for working on electrical items
Symbols and abbreviations
Parts for electrical circuit
Wiring
Fuse
Fusible Link
Relay
Diode
Connector
Battery
Reading the circuit diagram
Parts location
Circuit diagram
Connector list
Main data and specifications
Bulb specifications
Relay and fuse
Grounding point
Cable harness routing
Connector list
Cruise control system
General description
Brake switch
Clutch switch
Starter switch
Cruise control main switch
Cruise control switch (combination switch)
Cruise control – HFV6
General information
Warnings, cautions and notes
System components
System operation
Diagnostics
Diagnostic general information
Diagnostic systems check
Wiring diagrams
Cruise control inoperative / malfunctioning
Service operations
Cruise control main switch
Cruise control switch assembly
Stop lamp switch assembly
Clutch pedal switch (manual only)
Special tools
Accessories
Parts location
Circuit diagram
Connector list
Audio
Front speaker
Tweeter
Rear speaker (extend cab)
Rear speaker (crew cab)
Clock
Antenna
Supplemental restraint system (SRS)
Service precaution
General description
Circuit diagram
SRS component and wiring location view
Component description
Definitions
Diagnosis
SRS connector body face views
Repairs and inspections required after an accident
On-vehicle service
Air bag assembly shipping procedure for live (undeployed) air bag
Service precautions for SRS component service
SRS connectors
SRS control unit
Driver air bag assembly
Steering wheel
SRS coil assembly
Steering column
Passenger air bag assembly
Pretensioner seat belt (if so equipped)
Main data and specifications
Special tools
Restraint control system
CAB
Windshield
Rear window assembly
Front door assembly
Rear door assembly (crew Cab)
Instrument panel
Floor console
Console box (without floor console)
Headlining
Interior trim panels
Fuel filler lid opener lever / cable
Quarter glass (extend Cab)
Font seat
Rear seat (crew Cab)
Jump seat (extend Cab)
Front seat belt
Rear seat belt (crew Cab)
Rear seat belt (extend Cab)
Front wheel extension
Tail gate assembly
Immobilizer control system
Antitheft system |
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