| Content
Background
Technical description
Passport data of cars
Maintenance and repair safety
Diagnosis of gazelle malfunctions
Engine and its systems
Clutch
Transmission
PTO, rear axle, chassis, steering and brake system
Cab & body
Rechargeable battery
Generator
Starter
Lighting & signaling
UMZ-4216 Engine
Design description
Checking the oil level in the crankcase of the engine crankcase
Oil and oil filter replacement
Adjustment of thermal gaps in the valve actuator
Removing the receiver
Removal of intake pipe and exhaust manifold
Removing the emergency oil pressure sensor sensor
Replacing the cylinder head cover gasket
Removing and disassembling the axis of the rocker arm
Replacing oil reflector caps
Removing the pusher box covers
Removing the cylinder head
Disassembly and assembly of the cylinder head
Replacing the crankshaft front seal
Replacing the crankshaft rear oil seal
Removing the pallet pallet
Oil pump removal and disassembly
Dismantling of connecting rod and piston group by car
Removing the fan drive belt tensioner
Replacing power bearing supports
Removing and installing the engine
Disassembly and assembly of the engine
Engine management system UMZ-4216
Design description
Removing the electronic control unit
Removing the crankshaft position sensor
Phase sensor removal
Throttle position sensor removal
Removal of the inlet pressure and intake air temperature sensor
Removing the coolant temperature sensor
Detonation sensor removal
Removing a rough road sensor
Removing the speed ??sensor and its drive
Removal of oxygen concentration control sensor
Removal of the oxygen concentration diagnostic sensor
Ignition coil removal
Checking and replacing spark plugs
UMZ-4216 engine power system
Design description
Removing the fuel tank
Removing and disassembling the fuel module
Removal of fuel rail and injectors
Idling regulator removal
Removing the throttle assembly
Throttle drive replacement
Removal of the solenoid purge valve adsorber
Removing the adsorber
UMZ-4216 engine cooling system
Design description
Fan drive belt condition check
Replacing the fan drive belt
Generator drive belt and coolant pump status check
Alternator drive belt and coolant pump replacement
Coolant replacement
Removing and checking the thermostat
Removing the radiator
Removing the fan impeller
Removing the fan switch electromagnetic clutch
Removing the coolant pump
Removing the expansion tank
The exhaust system of the UMZ-4216 engine
Design description
Removal of the receiving pipe
Replacing the muffler
Exhaust pipe replacement
ZMZ-40522 engine
Design description
Oil and oil filter replacement
Oil pressure sensors removal
Removing the receiver
Inlet pipeline removal
Removal of the exhaust manifold
Replacing the crankshaft front seal
Replacing the crankshaft rear oil seal
Removal and installation of hydraulic loaders
Camshaft removal
Replacing pushers
Removing and installing cylinder head
disassembly and assembly of the cylinder head
Valve lapping
Disassembly of the valve actuator
Disassembling the oil pump drive
Replacing the power support front supports
Removing the oil cooler
Removing the engine from the car
Disassembly and assembly of the engine
Engine control system ZMZ-40522
Design description
Engine control system malfunction codes
Relays and fuses of the control system
Removing the electronic engine control unit
Removing the crankshaft position sensor
Removing the mass air flow sensor
Checking and replacing the throttle position sensor
Phase sensor removal
Detonation sensor removal and inspection
Removing and checking the coolant temperature sensor
Removal of the air temperature sensor in the inlet pipeline
Checking and removing ignition coils
Checking and replacing spark plugs
ZMZ-40522 engine power system
Design description
Replacing the air filter replacement element
Replacing the fuel filter
Throttle drive adjustment
Fuel system pressure check
Removal of fuel rail and injectors
Nozzle check
Replacing the fuel pressure regulator
Throttle drive replacement
Idling regulator removal and inspection
Removing the fuel module
Fuel pump replacement
Replacing the fuel level meter sensor
Removing the throttle assembly
ZMZ-40522 engine cooling system
Design description
Coolant replacement
Removing the coolant pump
Removing and checking the thermostat
Removing the engine cooling system expansion tank
Removing the radiator
Replacing and adjusting the drive belt tension of the auxiliary units
Replacing the temperature sensor and coolant overheating sensors
Clutch
Design description
Pumping of the clutch shut-off hydraulic actuator and replacement of the working fluid
Removing the hydraulic master cylinder
Removing the hydraulic drive cylinder
Replacing the hydraulic hose
Clutch crankcase removal (engine ZMZ-40522)
Clutch crankcase removal (UMZ-4216 engine)
Clutch pressure and slave disc removal
Transmission
Design description
Oil change
Primary shaft bearing replacement
Replacing the cuffs
Replacing the reverse light switch
Removing the gearbox
Disassembly of the gearbox
Cardan gear
Design description
Inspection, inspection and lubrication of the driveshaft
Removing the PTO
Disassembly of the PTO
Disassembling the universal joint
Rear bridge
Design description
Removing the rear wheels
Gear oil change
Shaft removal
Wheel bearing adjustment
Drive gear cuff replacement
Wheel bearing and shaft seal replacement
Removing the rear axle
Rear axle disassembly
Rear axle assembly and main gear adjustment
Front suspension
Design description
Removing the front wheel
Oil seal grease
Front wheel bearing adjustment
Front wheel hub bearing replacement
Removing, disassembling the spring and replacing it with rubber hinges
Replacing the shock absorber
Removing the front axle
Disassembling the pin connection
Rear suspension
Design description
Removing, disassembling the spring and replacing it with rubber hinges
Replacing the shock absorber
Removal of rubber cushions for additional springs
Steering
Design description
Steering column adjustment
Topping the oil in the crankcase
lubrication of the cardan shaft joints
Checking the technical condition of the steering
Removing and disassembling the steering column
Removing the steering gear without power steering
Steering without adjusting the power steering
Steering pump drive belt condition check
Steering pump power belt replacement
topping up the oil in the hydraulic booster system
Oil and filter element replacement
Pumping the steering hydraulic system
Removing the hydraulic pump
rinsing the hydraulic pump pump valves
Pump cuff replacement
Replacement of rotor, stator and pump seals
Removing the steering gear with the power steering
Adjustment of the steering mechanism with the hydraulic booster
Replacing the power hose hoses
Replacement of steering rods and their joints
Front wheel alignment
Brake system
Design description
Pumping the brake system, replacing the brake fluid
Replacing front wheel brake pads
Front wheel brake replacement
Replacing the brake disc
Replacing the front brake hose
Replacing the brake drum and rear wheel brake pads
Rear wheel brake cylinder replacement
Replacing the rear brake hose
Removing the master brake cylinder
Vacuum amplifier replacement
Removing the pedal knot
Adjustment and replacement of the pressure regulator
Adjusting the parking brake actuator
Parking brake drive cable replacement
Disassembling the parking brake mechanism
Replacing wheel speed ??sensors
Replacing ABS hydraulic unit
Electrical equipment
Design description
Replacing fuses
Rechargeable battery
Replacing the battery switch
Generator
Generator removal and disassembly 3212.3771
Removal of generator 3282m.3771
Demolition of generator 3282m.3771
Starter removal and verification
Disassemble the starter
Lighting, light and sound alarms
Replacing the headlamp lamp
Removing the headlamp
Adjusting headlights
Removing lateral turn signal, lamp replacement
Replacing the brake signal switch
Replacing the lamp, rear lamp removal
Removing the license plate light, replacing the lamp
Replacement of cabin and cabin lighting, ceiling removal
Windscreen wiper and windshield washer
Wiper removal & disassembly
Control devices
Removing the instrument cluster, replacing the lamps
Frame, cabin, body
Design description
Removing the front bumper
Removing the radiator lining grid
Removing the radiator panel front
Removing the bonnet lock and its drive
Removing the top panel of the radiator lining
Removing the front fender
Removing the rear exterior mirror
Windshield replacement
Removing the windshield rack upholstery
Adjusting and removing the driver's seat
Removal of passenger seats
Removing the front seat belts
Removing the seat belts of the second row of seats
Removal of the sun visor
Removing the door handle
Removing the center rack upholstery
Front door trim removal
Removing the front door lock
Front door glass replacement
Window lift removal
Removing the front door
Removing the sliding door trim
Removing the sliding door lock
Replacing the sliding door and side windows.
Removing the sliding door and dismantling its movement mechanism
Removing the sliding door mechanisms
Adjustable sliding door
Removing the cab floor
Removing ceiling upholstery
Removing the cabin partition
Removing the rear door lock
Removing the rear door
Removing the rear bumper
Removal of the fuel filler filler hatch
Removing and disassembling the dashboard
Ventilation and heating system
Design description
Replacement of the heater tap
Removing the main heater radiator
Replacing the main heater fan and resistor
Removing the heating and ventilation control panel
Removing the main heater
Disassembly of the main heater
Applications
Repair tools
Tightening torques for threaded connections
Arrangement of rolling bearings
Rolling bearings
Rubber reinforced seals (oil seals)
Fuel, lubricants, and service fluids used
Car lamps
Schemes of electrical equipment (wiring diagrams) Gazelle |
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