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General information
Vehicle specifications
Basic data for adjustments and control
Vehicle data sheet
Controls and instruments
Location of controls and appliances
Location of controls on the floor tunnel lining and front seat adjustment controls
Key switch block and heating and ventilation control panel
Instrument cluster
Safety precautions for maintenance and repair
Engine
Design description
Changing the oil and oil filter
Adjusting the tension and replacing the auxiliary drive belt
Replacing the tension pulley of the auxiliary drive belt
Replacing the front cuff of the crankshaft
Replacing the rear cuff of the crankshaft
Removing the oil cooler
Removing the tap and oil cooler hoses
Replacing the intake manifold
Replace exhaust gaskets
Camshaft removal
Replacing hydraulic pushers
Removing and installing hydraulic tensioners
Dismantling the timing gear
Dismantling the oil pump drive
Removing and repairing the cylinder head
Powertrain support replacement
Engine removal
Engine repair
Engine management system
Design description
Engine management system diagnostics
Replacing engine control relay and fuses
Replacing the engine control module
Checking and replacing the synchronization sensor
Checking and replacing the camshaft position sensor
Checking and replacing the throttle position sensor
Replacing the mass air flow sensor
Checking and replacing the coolant temperature sensor
Checking and replacing the intake air temperature sensor
Check and replace knock sensor
Replacing spark plugs
Checking and replacing high voltage wires
Checking and replacing ignition coils
Power system
Design description
Replacing the air filter element
Replacing the fuel filter
Replacing the fuel intake filter
Throttle actuator adjustment
Checking fuel pressure
Removing the fuel pump and fuel gauge sender
Removing the fuel tank
Exhaust system
Design description
Replacing suspension components for exhaust system
Replacing exhaust system components
Engine cooling system
Design description
Coolant replacement
Replacing the coolant drain cock
Replacing temperature gauge sensors and coolant overheat warning lamp
Removing the expansion tank
Checking and replacing the thermostat
Replacing the sensor for turning on the electric fan
Removing the electric fan
Removing the radiator
Coolant pump replacement
Grip
Design description
Clutch release adjustment
Bleeding hydraulic clutch and replacing the working fluid
Replacing the hydraulic hose
Replacing the hydraulic master cylinder
Replacing hydraulic drive cylinder
Replacing the clutch release fork
Replacing the slave and master drives
Gearbox
Design description
Oil change
Replacing extension cuffs
Gearbox removal
Replacing input shaft seal
Replacing front input shaft bearing
Gearbox repair
Cardan transmission
Design description
Grease cardan joints
Removing the driveline
Cardan repair
Rear axle
Design description
Axle bearing lubrication
Oil change
Axle removal
Replacing the axle sleeve
Replacing the final drive gear cuff
Rear axle repair
Main gear adjustment for tooth contact stain
Removing the rear axle
Front suspension
Design description
Front wheel alignment
Wheel bearing adjustment
Shock absorber replacement
Replacing the upper ball joint
Replacing the lower ball joint
Spring replacement
Removing the upper arm
Removing the lower arm
Replacing the anti-roll bar
Removing the anti-roll bar
Replacing the hub bearings
Rear suspension
Design description
Replacing anti-skid spring pads
Shock absorber replacement
Removing the anti-roll bar
Replacing silent blocks and pillows
Removing and disassembling the spring
Steering
Design description
Changing the fluid and filter element
Bleeding the hydraulic drive power steering
Checking the technical condition of the steering
Flushing the flow and safety valves of the power steering pump
Power steering pump removal
Steering wheel removal
Steering column removal
Brake system
Design description
Bleeding the brake system, replacing the brake fluid
Adjustment of a drive of a regulator of pressure of brake mechanisms of back wheels
Adjustment of the parking brake actuator
Replacing the brake pads of the front wheels
Replacing the front wheel brake hose
Removing the front brake caliper bracket body
Removing the brake disc
Replacing the brake pads of the rear wheels
Replacing the rear brake hose
Replacing the wheel cylinder of the rear wheel brake mechanism
Removing the rear brake pressure regulator
Replacing the brake master cylinder
Replacing the vacuum brake booster
Replacing the parking brake cable
Removing the parking brake mechanism
Removing the foot switch
Electrical equipment
System description
Check for dead circuits
Checking live electrical circuits
Replacing fuses and relays
Battery
Ignition switch contact group replacement
Generator
Design description
Checking the generator on the car
Replacing the alternator voltage regulator 2502.3771
Replacing the 3212.3771 / 9422.3701 generator voltage regulator
Removing the generator
Repair of the generator 2502.3771
Repair of the generator 3212.3771 / 9422.3701
Starter
Starter removal
Starter repair
Lighting, light and sound alarm
Replacing the headlight bulbs
Headlight adjustment
Removing the headlight
Removing the headlight range adjuster
Removing the fog lamp, replacing the lamp
Fog light adjustment
Removing the central light switch
Removing the steering column switches, hazard warning light switch
Removing the side direction indicator, replacing the lamp
Replacing the brake light switch
Replacing lamps in the rear light, removing the light
Replacing the reversing light switch
Removing the additional brake light, replacing the lamps
Removing the interior light, replacing the lamp
Removing the light under the hood, replacing the lamp
Replacing the glove compartment lamp lamp
Removing and adjusting the horn
Removing and disassembling the horn switch
Windshield wiper and washer
Removing and disassembling the windshield wiper
Removing the electric pump and washer nozzles
Instrument cluster
Checking control devices and their sensors
Removing instrument cluster
Replacing instrument cluster lights
Speed ??sensor replacement
Replacing oil pressure sensors
Replacing the fuel gauge gauge
Body
Design description
Removing the engine mudguard
Removing the front bumper
Front wing removal
Replacing the windshield
Replacing the rear window
Removing the floor tunnel
Removing the dashboard
Adjusting and removing the front seat
Removing the rear seat
Removing the side rearview mirror
Removing the front door trim
Removing the lock and front door handles
Removing the front door glass
Removing the power window front door
Removing the front door
Removing the rear door trim
Removing the rear door windows
Removing the rear power window
Removing the rear door lock
Removing the tailgate lock
Removing the boot lid
Removing the tailgate hinges
Removing the spare wheel mounting frame
Removing the rear bumper
Heating and ventilation system
Design description
Replacing heater tap and solenoid valve (pneumatic actuator)
Replacing the heater tap (mechanical drive)
Replacing heater resistor
Replacing the electronic heater speed controller
Removing the heating and ventilation control panel
Replacing heater electric fan
Heater removal
Replacing the heater radiator
Diagnostics of malfunctions
Engine and its systems
Transmission, chassis, steering, brake system
Electrical equipment
Body, heating and ventilation system
Applications
Repair tools
Tightening torques for critical threaded connections
spark plugs used in a car
Automotive rolling bearings
Applicable fuels, lubricants and operating fluids
Lamps used in the car
Electrical diagrams
Vehicle electrical diagram
The scheme of the engine control system ZMZ-406 (SUD)
Diagram of an electronic heater control system |
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