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This book provides only a description of the repair of the engine Zetec / Duratec
To get acquainted and to buy the full book on car repair Ford Escape / Ford Maverick / Mazda Tribute since 2003 (including engine) it is possible under the link
Content
Four-cylinder engine
General information
Repair procedures that can be performed without removing the engine from the engine compartment
Definition of top dead center for piston No1
Cylinder head cover - removal and installation
Valve clearance - checking and adjusting
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Crankshaft pulley - removal and installation
Timing belt (2.0L engines) - removal, inspection and installation
Timing chain cover, chain and tensioner - removal and installation
Front engine seals - replacement
Camshafts and tappets - removal, inspection and installation
Cylinder head - removal and installation
Oil pan - removal and installation
Oil pump - removal, inspection and installation
Flywheel - removal, inspection and installation
Main rear oil seal
Engine mounts - inspection and replacement
V6 engine
General information
Carrying out repairs without removing the engine from the engine compartment
Top dead center (TDC) of the piston of the first cylinder - location
Valve covers - removal and installation
Intake manifold - removal and installation
Exhaust manifolds - removal and installation
Pulley and crankshaft front oil seal - removal and installation
Front engine cover - removal and installation
Drive chains, tensioners and guides - removal, inspection and installation
Camshafts, hydraulic valve clearance compensators and rocker arms - removal, inspection and installation
Cylinder heads - removal and installation
Pallet - removal and installation
Oil pump - removal, inspection and installation
Engine rear main oil seal - replacement
Drive disc - removal and installation
Engine mounts - inspection and replacement
Engine overhaul
General information
Oil pressure test
Checking compression in engine cylinders
Diagnosis with underpressure measurement
Alternative engine recovery methods
Engine removal - methods and precautions
Engine - removal and installation
Engine overhaul - disassembly sequence
Pistons / connecting rods - removal and installation
Crankshaft - removal
Engine overhaul - assembly sequence
The first start and running-in of the engine after a major overhaul
Fuel and exhaust system
General information and precautions
Depressurizing the fuel system
Fuel pump / fuel pressure - check
Fuel lines and their couplings - general information
Fuel pump / fuel level sensor - removal and installation
Fuel tank - removal and installation
Fuel tank cleaning and refurbishment - general
Air cleaner - removal and installation
Accelerator cable - removal, installation and adjustment
Multipoint fuel injection (MFI) - general
Fuel injection system - general condition check
Throttle block - inspection, removal and installation
Fuel pulsation damper - removal and installation
Fuel receiver and injectors - removal and installation
Exhaust system - inspection and replacement of elements
Exhaust gas composition monitoring and engine management
General information
On-Board diagnostic (OBD) and trouble codes (DTC)
Camshaft position sensor (CMP) - replacement
Clutch pedal position sensor (CPP) - replacement
Crankshaft position sensor (CKP) - replacement
Cylinder head temperature sensor (CNT) - replacement
Coolant temperature sensor (ECT) - replacement
Knock sensor - replacement
Air meter (MAF) - replacement
Output shaft speed sensor (OSS) - replacement
Oxygen sensors - general information and replacement
Power steering (PSP) hydraulic pressure sensor - replacement
Throttle position sensor (TP) - replacement
Selector lever position sensor (TR) - replacement and adjustment
Turbine shaft speed sensor (TSS) - replacement
Sensor vehicle speed (VSS) - replacement
Engine control module (PCM) - replacement
Idle air valve (IAC) - replacement
Catalytic converters
EVAP system - general description and replacement of elements
Exhaust gas recirculation (EGR) system - general description and replacement of elements
Crankcase ventilation (PCV) system - general description and replacement of elements |
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