Скачать книгу - Tatra 163, service e-manual (in Russian)

Content General information Contact details Guidelines basics List of related technical literature How to use the manual Division and naming order of sections, chapters and subchapters Page numbering Image numbering Numbering tables Notation of paragraphs of subchapters The order of numbering of the work performed Identification of machines "TATRA" Special tool Mandatory replacement parts Safety instructions General safety regulations Health safety at work Fire safety rules General rules for the replacement and repair of units Washing and cleaning parts Inspection and classification of parts Rules for working with electrical equipment Rules for carrying out work on welding with an electric arc on a car Using an external source to start cars Environmental instructions List of units, symbols and abbreviations Complete vehicle Vehicle specification Basic technical data of the vehicle Technical data of the main groups Lubricants and operating fluids Equipping the machine with signs Engine, engine systems Description and basic technical data Causes of malfunctions and how to fix them List of special tools List of tightening torques Workflows Diagnostics of the electronic engine block Compression pressure measurement Valve clearance control and adjustment Draining dirt from the fuel tank Control and release of contaminants from the coarse fuel filter Replacing the filter element of the coarse fuel filter Replacing the filter element of the fine fuel filter Replacing the coarse fuel filter housing Replacing the fine fuel filter Removing and installing manual fuel priming pump Removal and installation of injector nozzles and adjustment of injector opening pressure Removal and installation of the injection line Removal, installation, adjustment of the fuel pump control Removal and installation of the fuel pump Changing the engine oil Replacing the oil filter element Removing and installing oil temperature sensor Removing and installing oil pressure sensor Removing and installing oil filter Dismantling and assembling the oil filter Removing and installing centrifugal oil filter Removing and installing oil pump Removing and installing oil cooler Removing and installing oil cooler housing Monitoring the electronic regulation of the engine cooling system Removal and installation of an electromagnetic switch for electronic regulation of cooling Replacing the cylinder head temperature sensor Cleaning the cooling fins of the cylinder heads, supply air coolers, oil cooler and cooling fan Removal and installation of the solenoid valve for oil supply to the hydraulic clutch of the fan Removing and installing the fan drive shaft Removing and installing the impeller and fan drive Checking the correct functioning of the relief groove in the cover on the air filter cover Monitoring the functioning of the suction vacuum indicator Removal, installation, test of functioning of the indicator of clogging of the air filter Air heating operation control Cleaning or replacing the air filter element Removing and installing air filter Replacing rubber seals in the engine intake system Removal and installation of an intake air heater Removing and installing intermediate radiators Tightening the intake and exhaust pipe retaining nuts Removal and installation of the exhaust manifold to the turbocharger Removing and installing a turbocharger Removing and installing a pneumatic engine brake cylinder Removing and installing engine brake Removal and installation of an exhaust muffler Removal and installation of gear hydrogenerator Replacing the compressor head gasket Removal and installation of the compressor Removal and installeelectric starter wiring Removal and engine installation Disassembly and assembly of the engine crankcase Disassembly and assembly of the crankshaft Disassembly and assembly of the connecting rod Disassembly and assembly of the cylinder head Disassembly and assembly of the flywheel housing Dismantling and assembling the front cover Disassembly and assembly of the fan drive Disassembly and assembly of the oil pump Disassembly and assembly of the radiator housing Disassembly and assembly of the engine Running in and testing the engine at a braking station Clutch, propeller shaft Description and basic technical data Causes of malfunctions and how to fix them List of special tools List of tightening torques Workflows Clutch release control Clutch disc thickness control Changing fluid in the clutch drive system Adjusting the clutch actuator in the driver's cab Removing and installing clutch driven shaft Removal and installation of the main hydraulic cylinder of the clutch Removing and installing clutch booster Removing and installing clutch release bearing Removing and installing clutch Removing and installing propeller shaft Dismantling and assembling the clutch housing Disassembly and assembly of the clutch booster Gearbox Description and basic technical data Causes of malfunctions and how to fix them List of special tools Tightening torque list Workflows Gearbox oil change Adjustment of the shift mechanism of additional gears (H / L) Adjusting the transmission control Removing and installing the drive shaft drive seal Removing and installing transmission control Removal and installation of the amplifier of the gear shifting mechanism Removal and installation of the gearbox oil pump Removing and installing the top cover of the transmission with a drive shaft Removing and installing gearbox Disassembly and assembly of the gear shift amplifier Disassembly and assembly of the gearbox Transfer case Description and basic technical data Causes of defects and how to eliminate them List of special tools Tightening Torque List Workflows Transfer case oil change Adjusting gear shift timing in extra gear Removal and repair of the full shift blocking valve Removing and installing oil pump gears and rear cover Removing and installing transfer case drive shaft Removing and installing transfer case Disassembly and assembly of the transfer case Power takeoff Description and basic technical data Causes of malfunctions and how to fix them List of special tools Tightening Torque List Workflows Removal and installation of the power take-off pump Removal and installation of power take-off - disassembly and assembly Support tube, fittings and differentials Description and basic technical data Causes of defects and how to eliminate them List of special tools Tightening torque list Workflows Removing and installing control cylinders for engaging locking mechanisms and front drive Removing and installing the front support tube Removing and installing the rear support tube Removing and installing rear connecting piece Removing and installing center differential Removal and installation of interwheel differential Disassembly and assembly of control cylinders for engaging differential locks and front axle drive Disassembly and assembly of the center differential Disassembly and assembly of cross-wheel differentials Bridges Description and basic technical data Causes of malfunctions and how to fix them List of special tools Tightening torque list Workflows Changing the oil of the gearbox of the wheel unit Oil change in the final drive Control and adjustment of the front axle disk spring tension Wheel bearing clearance monitoring Front axle wheel clearance adjustment Rear axle wheel clearance adjustment removing and installing the drive shaft bearing in the front axle axle shaft Disassembly and assembly of the front axle final drive Disassembly and assembly of the main gear of the rear axle Bevel gear meshing adjustment Dismantling and assembling the front axle Dismantling and assembling the rear axle Suspension Description and basic technical data Causes of defects and methods of their repair List of special tools List of tightening moments Workflows Checking the tightening of the fixing screws of the leaf springs brackets Checking the safety brackets of the leaf springs Checking the inclination of the rear axle wheels Checking the collapse of the leaf spring lock Replacing the rubber stop of the axle springs Removing and installing front axle torsion bar arm towbar Removing and installing front axle torsion bar Removing and installing torsion bar arm, stone and front axle suspension support lens Removing and installing suspension shock absorbers Removing and installing rear axle suspension cylinder spring Removing and installing the cylinder spring console Removing and installing air suspension control valve Removing and installing the spring earring, support pin and leaf spring lock Removing and installing leaf spring Braking systems, pneumatic equipment Description and basic technical data Causes of malfunctions and how to fix them List of special tools. Tightening torque list Brake pedal travel control Monitoring the operation of the pneumatic system Air pressure regulator control Air pressure control behind the brake pressure reducing valve Diagnostics of the ABS system Replacing the air dryer filter Cleaning or replacing the filter element in the condensate trap Removing and installing condensation tank Removing and installing a dehumidifier with a pressure regulator Removal and installation of the air bleed valve for tire inflation Removal and installation of the pressure reducing valve Removal and installation of a safety valve Removal and installation of a two-piece main brake valve Removing and installing load-acting brake regulator Removal and installation of the emergency and parking brake control valve Removing and installing manual brake control valve Removal and installation of pneumatic solenoid valves Removal and installation of the bypass valve Removal and installation of check valves Removing and installing manual drain valve Removing and installing receivers Removal and installation of valves of the ABS system Removal and installation of ABS sensors Removing and installing pneumatic valve to adjust the steering wheel position Removing and installing suspension control valves Removing and installing suspension cylinder outlet valves Repair and replacement of polyamide tubes Removing and installing the brake cylinder Removing and installing a brake drum and brake pads Removing and installing spacers for PERROT pads Repair of brake drums by boring Replacing brake pads Steering mechanism Description and basic technical data Causes of defects and methods of their elimination List of special tools List of tightening moments Workflows Oil change in the servo control system Replacing the filter cake in the servo control system Checking and adjusting the geometry of the wheels of the front axle Checking the tightening of the control levers attachment screws Checking control backlash Removing and installing steering wheel Removing and installing the control lock Removing and installing the steering wheel spindle with hinges Removing and installing left and right control rods Removal and installation of control rod Removing and installing the ball joint of control rods Removing and installing servo control Removing and installing two-legged steering lever Wheels and tires Description and technical characteristics Causes of defects and how to eliminate them List of special tools Tightening torque list Workflows Removing and installing complete wheel with tire Car wheel repair Frame, frame tail Description and technical characteristics Frame Plumage of the frame Causes of defects and how to eliminate them List of special tools Tightening torque list Workflows Checking and tightening the frame-to-chassis clamping nuts Rear drawbar exchange Removing and installing front bumper Removing and installing a side member frame Removing and installing rear barrier Removing and installing battery box Removing and installing fuel tank Removing and installing oil tank tipping hydraulics Cab, heating and ventilation system Description and basic technical data Causes of malfunctions and how to fix them List of special tools Tightening torque list Workflows Windshield scraper exchange Removing and installing wiper mechanism Swapping reverse mirrors Removing and installing footrest Removing and installing the door panel Removing and installing the lever mechanism for lowering the glass of doors Removing and installing the door lock Removing and installing doors Removing and installing door glass Removing and installing windshield Removing and installing the driver's or passenger's seat Removal and installation of the perfect dashboard Exchanging the adjustable sun visor Removal and installation of an independent heating pump Removal and installation of independent heating Removal and installation of control cabinet Removal and installation of the oil heating and ventilation housing Removal and installation of the distributor flap motor (windows, bottom) Removing and installing the heating recirculation flap motor Removal and installation of the distributor flap motor (cab) Removing and installing the hood Removal and installation of the driver's cab Add-on Description and technical characteristics Causes of malfunctions and how to fix them List of special tools Tightening torque list Workflows Oil change in the hydraulic tipping circuit Changing the filter cake in the tipping oil tank Checking and setting the clearance between the body and the frame Removal and installation of the hydraulic body tipping motor Removing and installing body Electrical equipment