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This book provides only a description of the repair of the engine
To get acquainted and to buy the full book on car repair Citroen Berlingo / Peugeot Partner since 1996 (updating 2002) (including engine) it is possible under the link
Content
Repair procedures without removing the engine from the engine compartment - gasoline engines
General information
Compression test - description and explanation
Engine assembly/ignition ports - general information and use
Cylinder head cover - removal and installation
Timing belt covers - removal and installation
Timing belt - general information, removal and installation
Timing belt tensioner and sprockets - removal, inspection and installation
Camshaft seals - replacement
Valve clearance - checking and adjusting
Camshafts and rocker arms / pushers - removal, inspection and installation
Cylinder head - removal and installation
Pallet - removal and installation
Oil pump - removal, inspection and installation
Crankshaft oil seals - replacement
Flywheel - removal, inspection and installation
Engine/gearbox mounts - inspection and replacement
In-engine repair procedures - 1.8l and 1.9l diesel engines (XUD series)
General Information
Compression test and leak test - description and explanation
Engine assembly / valve timing holes - general information and use
Cylinder head cover - removal and installation
Crankshaft pulley - removal and installation
Timing belt covers - removal and installation
Timing belt - general information, removal and installation
Timing belt sprockets - removal and installation
Right support bracket and timing belt tensioner removing and installing
Parasitic timing belt roller - removal and installation
Camshaft and tappets - removal, inspection and installation
Valve clearance - checking and adjusting
Cylinder head - removal and installation
Pallet - removal and installation
Oil pump and drive chain - removal, inspection and installation
Oil seals - replacement
Engine oil level and pressure sensors - general information
Flywheel - removal, inspection and installation
Oil cooler - removal and installation
Engine/gearbox mounts - inspection and replacement
In-engine repair procedures - 1.9L and 2.0L diesel engines (DW series)
General Information
Compression test and leak test - description and explanation
Engine assembly / valve timing holes - general information and use
Cylinder head cover - removal and installation
Crankshaft pulley - removal and installation
Timing belt covers - removal and installation
Timing belt (car models equipped with a 1.9 liter engine) - general information, removal and installation
Timing belt (car models equipped with a 2.0 liter engine) - general information, removal and installation
Timing belt sprockets and parasitic pulley / tensioner pulley - removal, inspection and installation
Camshaft oil seal - replacement
Camshaft and tappets - removal, inspection and installation
Valve clearance - checking and adjusting
Cylinder head (car models equipped with a 1.9 liter engine) - removal and installation
Pallet - removal and installation
Oil pump - removal, inspection and installation
Oil cooler - removal and installation
Crankshaft oil seals - replacement
Engine oil level and pressure sensors - general information
Flywheel - removal, inspection and installation
Engine/gearbox mounts - inspection and replacement
Removal of the gasoline engine from the engine compartment and overhaul procedures
General information
Engine overhaul - general information
Engine/gearbox removal - methods and precautions
Engine / transmission - removal and installation
Engine overhaul - disassembly sequence
Cylinder head - disassembly
Cylinder head and valves - cleaning and checking
Cylinder head - installation
Piston / connecting rod assembly - removal
Crankshaft - removal
Cylinder block/crankcase - cleaning and checking
Piston / connecting rod assembly - check
Crankshaft - check
Main bearings and liners of the lower head of the connecting rod - check
Engine overhaul - assembly sequence
Piston rings - installation
Crankshaft - installation
Piston / connecting rod assembly - installation
The engine - the start of movement after a major overhaul
Removal of the diesel engine from the engine compartment and overhaul procedures
General information
Engine overhaul - general information
Engine/gearbox removal - methods and precautions
Engine / transmission - removal and installation
Cylinder head (car models equipped with a 2.0 liter engine) - removal and installation
Engine overhaul - disassembly sequence
Cylinder head - disassembly
Cylinder head and valves - cleaning and checking
Cylinder head - assembly
Piston / connecting rod assembly - removal
Crankshaft - removal
Cylinder block/crankcase - cleaning and checking
Piston / connecting rod assembly - check
Crankshaft - check
Main bearings and connecting rod shells - check
Engine overhaul - assembly sequence
Piston rings - installation
Crankshaft - installation
Piston / connecting rod assembly - installation
The engine - the start of movement after a major overhaul
Power supply and exhaust system - gasoline engines
General information and precautions
Air filter assembly and air ducts - removal and installation
Accelerator cable - removal and installation
Accelerator pedal - removal and installation
Unleaded fuel - general information and use
Engine management system - general information
Power system - pressure relief and pressurization
Fuel pump - removal and installation
Fuel level sensor - removal and installation
Fuel tank - removal and installation
Engine management system - check and adjustment
Throttle body - removal and installation
Components of the engine management system - removal and installation
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Exhaust system - general information, removal and installation
Power and exhaust system - 1.8L and 1.9L Diesel Engines (XUD Series)
General information and precautions
Fuel system - fueling and bleeding
Air filter assembly and air ducts - removal and installation
High idle thermostatic sensor - removal, installation and adjustment
High pressure fuel pump - removal and installation
Setting the injection timing - methods for checking and adjusting
Injection timing setting (Lucas high pressure fuel pump) - checking and adjusting
Injection timing setting (Bosch high pressure fuel pump) - checking and adjusting
High pressure fuel pump - adjustment
Fuel injectors - checking, removing and installing
Accelerator cable - removal, installation and adjustment
Accelerator pedal - removal and installation
Fuel level sensor module and fuel - priming pump - removal and installation
Fuel tank - removal and installation
Collectors - removal and installation
Exhaust system - general information and component replacement
Power supply and exhaust system - diesel engines 1.9 and 2.0 l (DW series)
General information
High pressure diesel injection system (HDI system) - special information
Air filter assembly and air ducts - removal and installation
Accelerator cable - removal, installation and adjustment
Accelerator pedal - removal and installation
Fuel system - fueling and bleeding
Fuel pump (car models equipped with a 2.0 liter engine) - removal and installation
Fuel level sensor module - removal and installation
Fuel tank - removal and installation
High idle thermostatic sensor (car models equipped with a 1.9 liter engine) - removal, installation and adjustment
High pressure fuel pump (vehicle models equipped with 1.9l engine) - adjusting
Electric components of the injection system - removal and installation
High pressure fuel pump - removal and installation
Setting the injection timing - checking and adjusting
Fuel injectors - removal and installation
Fuel rail (car models equipped with a 2.0 liter engine) - removal and installation
Intake manifold - removal and installation
Exhaust manifold - removal and installation
Turbocharger (car models equipped with 2.0L engine) - description and precautions
Turbocharger (car models equipped with a 2.0 liter engine) - removal, inspection and installation
Exhaust system - general information, removal and installation |
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