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This book provides only a description of the repair of the engine V6 / V8
To get acquainted and to buy the full book on car repair Ford Explorer / Mercury Mountaineer 2001 thru 2005 (including engine) it is possible under the link
Content
V6 engine
General information
Carrying out repairs without removing the engine from the engine compartment
Top dead center (TDC) of the piston of the first cylinder - location
Valve covers - removal and installation
Rocker arms and valve clearance compensators - removal, inspection and installation
Intake manifold - removal and installation
Exhaust manifolds - removal and installation
Cylinder heads - removal and installation
Pulley and crankshaft front oil seal - removal and installation
Drive chain and sprockets - removal, inspection and installation
Camshafts - removal, inspection and installation
Pallet - removal and installation
Oil pump - removal and installation
Flywheel / drive plate - removal and installation
Engine rear main oil seal - replacement
Engine mounts - inspection and replacement
V8 engine
General information
Carrying out repairs without removing the engine from the engine compartment
Top dead center (TDC) of the piston of the first cylinder - location
Valve covers - removal and installation
Intake manifold - removal and installation
Exhaust manifolds - removal and installation
Pulley and crankshaft front oil seal - removal and installation
Drive chain cover - removal and installation
Drive chains, tensioners and sprockets - removal, inspection and installation
Rocker arms and valve clearance adjusters - removal, inspection and installation
Camshafts - removal, inspection and installation
Cylinder heads - removal and installation
Pallet - removal and installation
Oil pump - removal and installation
Drive disc - removal and installation
Engine rear main oil seal - replacement
Engine mounts - inspection and replacement
Engine overhaul
General information - engine overhaul
Oil pressure test
Cylinder compression test
Diagnosis with underpressure measurement
Alternative engine recovery methods
Engine removal - methods and precautions
Engine - removal and installation
Engine overhaul - disassembly sequence
Intermediate and balancing shaft (V6) - removal, inspection and installation
Pistons and connecting rods - removal and installation
Crankshaft - removal and installation
Engine overhaul - assembly sequence
The first start and running-in of the engine after a major overhaul
Fuel and exhaust system
General information
Depressurizing the fuel system
Fuel pump/fuel pressure - check
Fuel lines and their connectors - general information
Fuel tank - removal and installation
Fuel tank - cleaning and restoration
Fuel pump / fuel level sensor - removal and installation
Intake air duct and air cleaner - removal and installation
Accelerator cable - removal and installation
Multipoint Fuel Injection (MFI) - general
Fuel injection system - general condition check
Throttle block - inspection, removal and installation
Fuel system bypass valve - removal and installation
Fuel pulsation damper - removal and installation
Fuel receiver and injectors - removal and installation
Exhaust system maintenance - general
Exhaust gas composition monitoring and engine management
General Information
On-Board Diagnostic (OBD) and fault codes
Brake Pedal Position Sensor (BPP) - replacement
Camshaft position sensor (CMP) - replacement
Crankshaft position sensor (CKP) - replacement
Cylinder head temperature sensor (CNT) (V8) - replacement
Selector lever position sensor (DTR) - replacement and adjustment
Coolant temperature sensor (ECT) (V6) - replacement
Supply air temperature (IAT) sensor - replacement
Countershaft speed sensor (ISS) - replacement
Knock sensor - replacement
Air meter (MAF) - replacement
Output shaft speed sensor (OSS) - replacement
Oxygen sensors - general information and replacement
Throttle position sensor (TP) - replacement
RPM sensor turbine (TSS) - replacement
Engine control module (PCM) - removal and installation
Idle air valve (IAC) - replacement
Catalytic converters - general information, inspection and replacement
EVAP system - general description and replacement of elements
Exhaust gas recirculation (EGR) system - general description and replacement of elements
Crankcase ventilation (PCV) |
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