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Preliminary information
General
Illustration of transmission
Power flow diagram
Specifications
Screw specifications
Adjusting work
Measuring the disc sets (procedure)
Clearances
Preload, differential
Bevel gear drive
Switch detent spring
Endplay, output (washer)
Output gear bearing adjustment
Play at input (washer)
Tightening torques
Checking transmission (on test rig/in vehicle)
Special tools
Oil flow diagram (position N according to DIN diagram)
Functional checks
Removal
Removing converter, front axle output, control unit and position switch
Removing flange shaft and front axle differential
Removing pinion shaft
Removing oil supply
Removing input with tower
Dismantling Torsen II, cover, intermediate and transfer box housing
Dismantling bearing shells, bearings
Installation
Adjustments
Installing pinion shaft and differential
Installing shift and parking lock mechanism
Installing intermediate gear and front axle shaft
Installing transfer box housing at intermediate housing
Adding parts to flange shaft and installing
Installing control unit, oil filter and oil pan, position switch and converter
Installing control unit, oil filter and oil pan
Installing position switch and converter
Installing converter
Installing breather cover and protective transit caps |
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