| Content
Vehicle identification
VIN class breakdown
Engine and transmission decoding
Engine-transmission combination charts
Vin and code locations
Jacking positions
Tire size and air pressure guide
General maintenance and tune up
Engine specifications
Testing equipment
Battery and coolant
Oil and filter including supercharger
Air and fuel filter
Spark plugs
V- belts
Valve adjustment
Vacuum hose
Distributor point settings
Timing
Idle setting
CO-HC levels and adjustment
Engine vacuum and troubleshooting
Main relay location guide
Suspension
Front suspension components
Rear suspension components
Front and rear alignment
Camber and caster settings
Front strut removal and replacement
Traverse link
Rear shock absorber remove and replace
Steering
Specifications and diagram
Exploded component view (steering column)
Exploded component view (rack and pinion)
Steering column removal / disassembly /assemble / install Steering gear box
Rack and pinion overhaul
Tie rods
Brake system
Bleeding brake system (air)
Parking brake adjustment
Master cylinder system
Brake booster
Disk brake and caliper overhaul
Rear brake drum system overhaul
Parking brake cable system
Complete brake line system
Engine coolant and cooling system
Coolant system specifications and capacities
Coolant system components diagram
Coolant system radiator components diagrams
Engine room fan system
Troubleshooting chart
Coolant line diagrams (chassis mount)
Water pump
Engine room fan circuit
Cooling master control unit and circuit
Air — fuel system — exhaust
Air intake system (carbureted)
Air intake system (fuel injected-supercharged)
Air cleaner and air intake sensor
Intake manifold (carbureted)
Complete fuel system specifications
Carburetor adjustments and breakdown
Fuel tank
Fuel system EMPI (fuel injected vehicles)
Fuel pump-pressure regulator-knock sensot
Fuel injection-air/water temp sensors-O2 sensor
Exhaust truck-van
Starter and alternator
Starter specifications hitachi series-mitsubishi series
Starter overhaul diagrams
Alternator specifications- mitsubishi series-denso series
Alternator diagram
Engine and transmission removal
Complete engine and transmission removal
Engine overhaul
Engine disassembly
Block inspection
Cylinder inspection
Piston inspection including oversize pistons
Block deck-journal and bore sizes
Piston rings and installation positioning
Connecting rods
Crankshaft and journals
Journal details and clearances
Crankshaft oil seals
Block assembly
Piston installation
Oil pump
Cylinder head and timing belt system
Valve rocker assembly
Camshaft specifications and clearances
Camshaft installation and oil seal
Cylinder head — valve springs- valves
Valve guides- valve details
Oil pump overhaul
Oil pressure switch
Transmission and differential 2WD - 4WD
Gear shift system
TM 60 series 2WD clutch housing — main case - side case
TM 60 series 2WD main shaft-drive pinion- reverse idler shaft TM 60 series 2WD shift and select system
TM 60 series 2WD differential
TM 60 series selective 4WD transmission case assembly
TM 60 series selective 4WD shifter and selector system
TM 60 series selective 4WD drive pinion-main shaft-reverse idler
TM 60 4WD differential
TM 60 4WD diff-lock differential option
TM 60 4WD diff-lock side cover assembly
TM 60 selective 4WD transfer extension
Clutch and pressure plate specifications
Clutch system diagram
Clutch cable adjustment
Release bearing and fork
Clutch disk — flywheel — pressure plate
Clutch assembly
Axel shaft system
Axel shaft identification and type
Electrical diagrams and schematics
General harness locations
Truck full main harness and connection codes
Connection codes explained (truck-van)
Van full main harness and connection codes
Engine and transmission harness and connections
Engine and transmission harness code breakdown
Front component (main) harness dash-front lighting
Front component (main) connector breakdown
Electrical schematic breakdowns
Turn signal and hazard
Stop lamp circuit
Lighting circuit (headlights-running lights)
Lighting circuit tail assemblies and illumination lamps
Engine control and fuel pump circuits
Charging system
Engine room and radiator fan (van and special trucks)
Engine radiator fan (basic vehicle)
Radio (audio) circuits and cigarette lighter
Fuel gage and sending unit
Full time 4WD control circuits
Selective 4WD control circuits
Diff-lock control circuits
EMPi engine control management system part (fuel injection)
Windshield wiper system front and rear
Rear defogger circuit |
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