![]() | Contents
Instructions for use of the diesel engine
Outline drawing of the diesel engine
Diesel engine model meaning
Basic parameters of the diesel engine
Unsealing of the diesel engine
Hoisting of the diesel engine
Preparations before startup
Engine startup
Running of the diesel engine
Diesel engine maintenance guide
Fuel, lubricating oil, coolant, urea solution and auxiliary materials
Fuel
Lubricating oil
Diesel engine coolant
Urea solution
Auxiliary material
Routine maintenance
Maintenance items
Maintenance for long-term storage of diesel engine
Clean the diesel engine
Protection during storage
Oil sealing
Common failures and troubleshooting
Diagnostic method
Common failure causes and troubleshooting
Diesel engine cannot be started up
The engine is difficult to start up
Insufficient engine power
The engine always runs at 1000r/min
Engine idling speed unstable
After treatment system failure diagnosis and troubleshooting
Failure analysis of after treatment system component
Fault diagnosis of after treatment system and troubleshooting
Diesel engine disassembly and assembly
Overview
Danger signs
Safety signs
Tools used
Health protection considerations
Environmental protection measures
Considerations for engine disassembly and assembly
Engine block group
Disassembly and assembly of engine block group
Disassembly and assembly of cylinder block preassembly
Disassembly and assembly of piston cooling nozzle
Disassembly and assembly of thrust plates
Disassembly and assembly of front and rear oil seals
Disassembly and assembly of front end cover
Disassembly and assembly of flywheel casing
Disassembly and assembly of oil pan
Disassembly and assembly of cylinder head
Disassembly and assembly of cylinder head cover
Disassembly and assembly of engine lifting eye
Disassembly and assembly of oil-gas separator
Disassembly and assembly of oil dipstick
Disassembly and assembly of oil filling pipe
Disassembly and assembly of air bleeder
Crankshaft connecting rod system
Disassembly and assembly of crankshaft connecting rod system
Disassembly and assembly of crankshaft flywheel group
Disassembly and assembly of piston and connecting rod mechanism
Disassembly and assembly of connecting rod bearing
Disassembly and assembly of vibration damper and crank pulley
Valve train
Disassembly and assembly of valve train
Disassembly and assembly of camshaft
Disassembly and assembly of rocker arm and rockshaft
Disassembly and assembly of tappet and push rod
Disassembly and assembly of valve
Disassembly and assembly of intermediate gear
Intake and exhaust system
Disassembly and assembly of intake and exhaust system
Disassembly and assembly of intake manifold
Disassembly and assembly of exhaust manifold
Disassembly and assembly of turbocharger
Fuel system
Disassembly and assembly of fuel system
Disassembly and assembly of common rail pipe
Disassembly and assembly of ECU
Disassembly and assembly of fuel injection pump
Disassembly and assembly high pressure fuel pipe
Disassembly and assembly of fuel injector
Disassembly and assembly of fuel filter
Disassembly and assembly of low pressure fuel pipe
Disassembly and assembly of harness
Cooling system
Overview of cooling system
Disassembly and assembly of water pump
Disassembly and assembly of thermostat
Disassembly and assembly of fan
Disassembly and assembly of belt and tensioner
Lubricating system
Overview of lubricating system
Disassembly and assembly of oil pump
Disassembly and assembly of oil filter and oil filter seat
Disassembly and assembly of oil cooler cover
Disassembly and assembly of oil cooler
Disassembly and assembly of oil pump strainer
Starting system
Disassembly and assembly of starting system
Disassembly and assembly of starter
Accessories system of the vehicle
Disassembly and assembly of accessories system of vehicle
Disassembly and assembly of alternator
Disassembly and assembly of air-conditioner compressor
Disassembly and assembly of air compressor
Disassembly and assembly of hydraulic pump
Tightening of main bolts of the engineя
Main bearing bolts
Cylinder head bolts
Connecting rod bolts
Flywheel bolts
Tightening torques and methods of other bolts and nuts
Appendix
Diagnostic trouble code table
Fitting clearances for diesel engine main parts
Evaluation benchmark for wear of main friction pairs of the diesel engine |