
Автор: Диез
Год издания: 0000
The first volume provides information on:
- maintenance
- engine repair
- clutch and axle repair
- repair of wheels and tires
Contents
General information
Truck ID
Standard tightening torques
Requirements for oils, greases and technical fluids
Engine oil
Gear oil
Grease
Coolant
Brake fluid
Fuel requirements
Refueling containers and materials
Engines
Oil change volumes
Clutch
Gearboxes
Manual transmissions
Manual gearboxes ZF
EATON manual transmissions
VOLVO automatic transmissions
ALLISON automatic transmissions
Bridges
Heavy rear axles
Lightweight rear axles
Other rear axles
Drive front axles
Transfer cases
Power take-offs (flywheel mounted)
Hydraulic retarder
Coolant
Other components
Maintenance
Maintenance types
Basic service
Additional work and lubrication
List of additional works
Engine oil change intervals
D9B engine oil change intervals (EURO 3)
Oil change intervals for D9B engine (EURO 4 and EURO 5)
Oil change intervals for D13A (EURO 3 and EURO 4) engine
Gearbox oil change intervals
Manual transmissions
Manual gearboxes ZF
EATON manual transmissions
VOLVO automatic transmissions
ALLISON automatic transmissions
Axle oil change intervals
Heavy rear axles
Lightweight rear axles
Drive front axle
Coolant change intervals
Replacement intervals for other components
Transfer case
Power take-off (flywheel mounted)
Hydraulic retarder
Fuel filter
Water separator
Water separator
Fuel tank ventilation filter
Air cleaner filter insert
Particulate filter (CRT)
Mechanical compressor
Drive belts
VOLVO engine range
Lineup
D9B engine
Specifications
Cylinder block
Cylinder head
Cylinder head bolts
Cylinder liner
Piston
Piston rings
Compression Rings
Oil scraper ring
Valve mechanism
Valves
Valve guides
Valve seats
Valve seat arrangement
Rocker arms
Valve Springs
Engine timing gears
Timing gears
Camshaft
Camshaft bearings
Crank mechanism
Crankshaft
Main bearing journals
Thrust washers (thrust bearing)
Main bearing housings
Connecting rod bearing trunnion
Connecting rod bearing housings
Connecting rod
Flywheel installed
Flywheel housing installed
Lubrication and oil units
Oil pressure
Oil temperature
Lubrication pump
Oil filter
Oil valves
Fuel system
Feed pump
Bypass valve
Fuel quantity
Unit injectors
Intake and exhaust system
Charging pressure
Exhaust pressure regulator
Turbocharger
Actuator (bypass valve)
Pressure drop indicator
Engine braking system
EPG / EPGC
VEB
Heat retention function
Exhaust back pressure
Cooling system
Thermostat
VISCO electric fan
Coolant
Engine management system
Coolant temperature sensor
Inlet temperature sensor
Engine oil temperature sensor
Charge air temperature sensor
Turbo pressure sensor
Pressure drop indicator
Camshaft sensor
Flywheel sensor
Crankcase pressure sensor
Tightening forces and schemes
Oil pan. Tightening torques
Pump nozzle. Tightening torques
Description of D9B engine
Engine identification
Engine
Cylinder head
Camshaft and valve train
Cylinder block
Cylinder head guides
Stiffening frame and oil pan
Crank mechanism
Crankshaft, vibration damper, flywheel
Piston, cylinder liner and connecting rod
Distribution mechanism
Engine transmission
Belt drive
Engine lubrication system
Oil pump and oil cooler
Oil filter housing and valves
Piston cooling system
Fuel system
Fuel supply system, principle of operation
Fuel system, components
Unit injectors
Intake and exhaust system
Engine brake
Exhaust pressure regulator (EPG)
Volvo engine brake (VEB)
Opening valves
Engine braking
Crankcase ventilation
Closed crankcase ventilation (CCV)
Open crankcase ventilation
Cooling system
Coolant pump and thermostat
Coolant fan
Fan operation
Fan control
Coolant temperature
Pneumatic system
Air conditioning
Charge air temperature
Retarder
Compact retarder
Retarder POWERTRONIC
EECU temperature
Management System
Engine management system
Electronic starter function
Ems controlled starter motor
Engine Wiring & Grounding
D9B engine fault codes in EURO 4 configuration
Types of MID 128 trouble codes
Active and inactive trouble code
Fault code table
Freeze frame
Alerts
Display
Signal lights and buzzer
Engine protection
Power reduction
Engine shutdown
Exhaust gas failures
Self-clearing trouble codes
Removal and engine installation
Cylinder head
Compression test in cylinders
Removing and installing cylinder head
Checking the cylinder head under pressure
Removing and installing valves
Replacing the valve seat ring
Checking valve guides for wear
Replacing the valve guides
Check valve rocker bushings
Valve rocker bushings
Rocker Bush Roller
Replacement of rocker arms
Adjustment of valves, unit injectors
Cylinder block
Replacing liners and pistons
Moving engine system
Replacement of main bearings
Replacing the connecting rod bearings
Replacing the crankshaft rear oil seal
Replacing the front crankshaft oil seal
Replacing the front crankshaft cover seal
Checking the deformation of the flywheel housing
Checking the flywheel
Flywheel replacement
Replacing the flywheel ring gear
Checking the flywheel sensor position
Timing gear mechanism
Checking the camshaft for wear
Replacing the camshaft bearing housings
Replacing timing gears
Replacing the timing gear cover gasket
Replacing the camshaft shield
Replacing the timing gear upper cover O-ring
Replacing the camshaft oil seal and flywheel
Lubrication system
Removing and installing oil pan
Removing and installing oil pump
Replacing the oil discharge line
Replacing the oil filter
Replacing the oil cooler cover gasket
Checking the oil cooler under pressure
Replacing the oil cooler bypass valve
Replacing the piston cooling stop valve
Replacing the piston cooling nozzle
Replacing the bypass valve full of new oil filter
Replacing the pressure reducing valve
Replacing the piston cooling control valve
Replacing the oil cooler bypass valve
Replacing the oil pressure relief valve
Fuel system
Replacing the fuel pump
Replacing the fuel filter
Replacing the water separator filter
Replacing the fuel filter housing
Checking the water separator drain valve
Checking the fuel supply pressure
Removing and installing the fuel level sensor in the tank
Cleaning the fuel tank
Replacing the bypass valve
Checking the unit injector preload
Replacing the unit injector
Replacing the copper sleeve of the unit injector
Replacing the ball seat of the unit injector
Intake and exhaust system
Replacing the intake manifold gasket
Replacing the exhaust manifold gasket
Cleaning the particulate filter insert
Replacing the bypass valve pressure block
Replacing the crankcase ventilation separator
Replacing the crankcase ventilation separator valve
Exhaust gas cleaning system
General information
Main system components
Normal operation
Low level of urea solution in the tank
Normal cutoff
Volvo ADR cars
Tank
Heating urea solution
Pouring urea solution
Urea solution
Pump unit
Filter housing
Control unit
Dosage unit
SCR catalytic converter
Urea solution hoses
Handling urea solution
Cooling system
Cooling system pressure test
Replacing the coolant
External radiator cleaning
Replacing the coolant pump
Replacing the thermostat
Replacing the thermostatic fan
Replacing belt drives
Replacing the fan hub
Finding leaks in the intercooler
Control unit
Replacing the control unit
D13A engine
Specifications
General information
Cylinder head
Cylinder head bolts
Cylinder block
Cylinder liner
Piston
Piston rings
Valve mechanism
Valves
Valve seats
Valve seat sockets
Valve guides
Rocker arms
Valve springs
Engine timing gear
Camshaft bearings
Crank mechanism
Crankshaft
Root necks
Thrust washers (thrust bearing)
Main bearing shells
Main bearing journal
Main bearing shells
Connecting rod
Flywheel mounted
Flywheel housing, mounted
Lubrication oil system
Oil pressure
Oil temperature
Oil filter
Oil valves
Fuel system
Fuel pump
Bypass valve
Unit injector
Intake and exhaust system
Boost pressure
Euro3
Euro 4
Euro 5
Turbocharger
Actuator (bypass valve)
Pressure drop indicator
Exhaust pressure regulator
Keeping warm function
Engine brake
Epg / epgc
Veb
Exhaust gas back pressure
Cooling system
Thermostat
Coolant
Electronic viscous fan
Engine management system
Oil temperature sensor in Volva engine
Coolant temperature sensor
Inlet temperature sensor
Charge air temperature sensor
Boost pressure sensor
Pressure drop indicator
Camshaft sensor
Flywheel sensor
Crankcase pressure sensor
Tightening torques and sequence
Stiffening frame
Switchboard
Distribution mechanism
Flywheel and gearbox housing
Timing gear cover, top
Flywheel
Cover, crankshaft seal
Vibration damper
Cylinder head
Bearing caps, camshaft / rocker shaft
Valve cover
Oil pan. Tightening torques
Oil cooler
Oil cooler cover
Tightening torques for unit injectors
Intake and exhaust system tightening torques
Fan hub tightening torques
Tightening torques for sensors
D1 engine description
Engine identification
Cylinder head
Cylinder block
Stiffening frame and oil pan
Cylinder head guides to block
Piston, cylinder liner and connecting rod
Camshaft and valve train
Crankshaft, vibration damper, flywheel
Engine transmission
Engine Transmission Intermediate Gear
Carters
Engine PTO drive
Engine mount
Lubrication and lubrication system
Oil pump and oil cooler
Piston cooling system
Fuel system
Unit injectors
Intake and exhaust system
Air intake and air filter
Starter component
Exhaust manifold and turbocharger
Engine retarder
Electric control of engine brake-retarder
EPG engine retarder
EPGC engine retarder
VEB engine retarder
Engine braking - schematic description
Exhaust pressure regulator (EPG / ATR)
Release pressure regulator EPG / EPGC
Decrease braking
Release pressure regulator EPG / EPGC with retarder
Automatic smooth control of additional brakes
Additional braking 40-100%
Full braking power
Braking stroke
Decrease braking
VEB engine retarder
Camshaft and output rocker arms
Control valve
Normal vehicle movement
Engine retarder activation
Disable VEB
Valve opening during engine compression
Decrease braking
Veb in combination with automatic transmission and / or retarder
Automatic smooth control of additional brakes
40-100% extra braking
Full braking force
Cruise brake
Decrease braking
Intermediate cooling
Crankshaft ventilation
Closed crankshaft ventilation (CCV)
Open ventilation of the crankshaft
Cooling system
Coolant pump and thermostat
Drive belts
Cooling fan
Coolant temperature
Pneumatic system
Air conditioning system (AU)
Charge air temperature
Retarder
Compact retarder
POWERTRONIC retarder
EECU temperature
Management system
Engine management system
Electronic start function
Ems controlled starter
Engine wiring and grounding
Types of MID 128 trouble codes
Fault code table
Warnings
Signal lights and buzzer
Engine protection
Exhaust related problems
Self-clearing DTCs
Removal and engine installation
Cylinder head
Compression test in cylinders
Removing and installing cylinder head
Removing and installing valves
Replacing the valve seat ring
Checking valve guides for wear
Replacing the valve guides
Check valve rocker bushings
Valve rocker bushings
Rocker bush roller
Replacement of rocker arms
Adjusting valves and unit injectors
Adjusting the brake rocker
Cylinder block
Replacing liners and pistons
Replacement of main bearings
Replacing the crankshaft rear oil seal
Replacing the front crankshaft oil seal
Replacing the front crankshaft cover seal
Checking the deformation of the flywheel housing
Checking the flywheel
Flywheel replacement
Replacing the flywheel ring gear
Checking the flywheel sensor position
Timing gear mechanism
Checking the camshaft for wear
Lubrication system
Removing and installing oil pan
Removing and installing oil pump
Replacing the oil discharge line
Replacing the oil filter
Replacing thermostat controlled valve
Replacing the piston cooling nozzle
Full flow oil filter bypass valve replacement
Replacing the oil pressure relief valve
Fuel system
Replacing the fuel pump
Replacing the fuel filter
Replacing the water separator filter
Replacing the fuel filter housing
Removing and installing fuel level sensor
Cleaning the fuel tank
Replacing the bypass valve
Checking the unit injector preload
Replacing the unit injector
Replacing the copper sleeve of the unit injector
Replacing the ball seat of the unit injector
Intake and exhaust system
Replacing the intake manifold gasket
Replacing the exhaust manifold gasket
Replacing the solenoid valve of the retarder
Replacing the solenoid valve (VEB)
Replacing the Compression Brake Control Valve
Replacing the engine brake flap housing
Replacing the engine brake actuator cylinder
Exhaust Pressure Regulator Replacement
Replacing the control valve (VEB)
Replacing the turbocharger
Replacing the bypass valve pressure block
Replacing the air filter insert
Replacing the crankcase ventilation separator
Cooling system
Replacing the coolant
External radiator cleaning
Replacing the coolant pump
Replacing the thermostat
Replacing the thermostatic fan
Replacing belt drives
Replacing the fan hub
replacing the intercooler
Control unit
Clutch
Specifications
Clutch disc marking
Checking the clutch for wear
Clutch repair
Replacing the clutch disc
Replacing the release bearing and clutch fork
Replacing the clutch valve block
Replacing the clutch position sensor
Replacing the clutch servo
Bridges
General information
Tightening torques for the RS1344SV (DS44S) bridge
Final transfer DS44S
MOCTRS1344SV
Differential lock
Tightening torques for bridge RS1344SV (DS44S) (dt100h, ds70h)
DT100H Final Drive
Front axle RT2610HV / RT3210HV (DT100H, DS70H)
Final Drive DS70H
Rear axle RT2610HV / RT3210HV
Tightening torques for bridge RSS1344B
Tightening torques for RTS2370A axle
Front rear axle
Rear (last) axle
Description of bridges
Bridges RT2610HV, RT3210HV AND RTH2610B
General information
Final drives, front / rear
Pinion gear
Pinion bearing
Pinion bearing
Lateral transmission clearance
Engagement
Transfer case
Input shaft
Differential locks
Hub reducer
Wheel bearings
Rear axle RSS1344B
Main show
Half-shafts
Differential lock mechanism
Overhaul of the wheel reducer
Replacing the drive gear O-ring
Overhaul of the output shaft
Removal and installation of the final transfer
MOCTRSS1344B
MOCTRS1356SV
Front and rear axles RT2610HV, RT3210HV and RTH2610B
Differential box repair (axle RSS1344B)
Differential box repair {front axles RT2610HV, RT3210HV and RTH2610B)
Differential box repair (rear axles RT2610HV, RT3210HV and RTH2610B)
Wheels and tires
Wheel repair
Checking the hub of the drive and additional axle
Rear wheel hub replacement
Replacing the wheel hub of the additional middle axle
Replacing the hub seal
Replacing the bearing and seal
Hub cover
Replacing the wheel stud
Tire pressure monitoring
Fitting the wheel
Camber and toe
Toe-in (with the vehicle equipped) of the front wheels
Camber (with the vehicle equipped) of the front wheels
Steering angles (with the vehicle equipped) of the front wheels
Rear wheel specification

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