
Автор: Motorist
Год издания: 0000
Content
Table of contents
Abbreviations and conventions
Identification
Operation manual
Instrumentation and controls
Additional door lock
Driving with automatic transmission
Features of transmission of 4WD models
Driving tips for different conditions
General recommendations
Off-road driving tips
Starting the engine
Before launch
Normal startup method
If the engine does not start
Starting the engine (if the spark plugs are "flooded" - petrol engines)
Removing air and condensation from the fuel system (diesel engines)
Stopping the engine (turbo models)
Engine malfunctions while driving
Wheel replacement
Checking tire pressure and condition
Changing tires
Features of the operation of aluminum disks
Replacing wheel disks
Brake pad wear indicators
Catalytic converter and exhaust system
Radio - the main points of operation
Radio with built-in CD player
Radio
CD changer
Checking and replacing fuses
Checking fusible links
Maintenance and general inspection and adjustment procedures
Service intervals
Engine oil and filter
Oil precautions
Choosing engine oil
Checking the engine oil level
Changing the engine oil
Checking and replacing the coolant
Checking and cleaning the air filter
Checking the battery status
Checking high voltage wires
Checking spark plugs
Checking the alternator drive belt
Checking and adjusting the ignition timing
Checking and adjusting the injection advance angle (2C-T)
Checking the idle speed
Checking the system with variable geometry of the intake manifold (Lean burn) (3S-GE and 4A-FE)
Checking CO / CH at idle (gasoline engines)
Adjusting the idle speed when the air conditioner is turned on (2C, 2C-T)
Compression end pressure test
Checking the timing belt components
Checking the oil level in the manual transmission and transfer case
Checking the oil level in the rear axle gear case
Checking the level and condition of the working fluid in the automatic transmission
Changing the working fluid in the automatic transmission
Replacing the automatic transmission fluid filter
Checking the level and replacing the working fluid in the differential (AKLP-A1321)
Checking the oil level in the transfer case (automatic transmission-А540Н)
Changing the oil in the transfer case (А540Н)
Checking the level of the working fluid and the brake system of the hydraulic drive
Checking the power steering fluid level
Jacking points
Gasoline engines 3S-FE, 3S-GE (2.0) and 4S-FE (1.8)
Description
Checking and adjusting the valve clearance
Timing belt (3S-PE, 4S-FE)
Timing belt (3S-GE)
Variable valve timing (3S-GE)
Cylinder head (3S-FE, 4S-FE)
Cylinder head (3S-GE)
Cylinder block
Petrol engines 4A-FE (1.6) and 7A-FE (1.8)
Description
Checking and adjusting thermal clearances in the valves
Timing belt
Cylinder head
Cylinder block
Petrol engine 5E-FE (1,5)
Description
Checking and adjusting the valve clearance
Timing belt
Cylinder head
Cylinder block
Diesel engines 2C, 2C-T (2,0)
Description
Checking and adjusting thermal clearances in the valves
Timing belt
Cylinder head
Cylinder block
Engine - general repair procedures
Cylinder head
Dismantling the cylinder head
Checking, cleaning and repairing cylinder head parts
Cylinder head assembly
Cylinder block
Dismantling the cylinder block
Checking the cylinder block
Disassembly piston-connecting rod assembly
Checking the condition of the piston and connecting rod
Cylinder boring (2C, 2C-T, 3S-FE, 4S-FE, 4A-FE, 7A-FE)
Checking and repairing the crankshaft
Replacing the crankshaft oil seals
Piston-connecting rod assembly
Cylinder block assembly
Cooling system
Description of the cooling system
Coolant pump
Thermostat
Radiator
Cooling fan
Checking sensors and relays
Checking the fan motor
Lubrication system
Description
Checking the oil pressure
Oil pump
Oil cooler and pressure reducing valve (4A-FE, 7A-FE)
Oil cooler (2C, 3S-FE, 3S-GE, 4S-FE)
Fuel injection system
Description
Precautions
Diagnostic system
Description
Control lamp of malfunctions of the engine "CHECK"
Output of diagnostic codes (normal self-diagnosis mode)
Output of diagnostic codes (self-diagnosis in test mode)
Erasing diagnostic code
Diagnostic indication
Diagnostic codes for the electronic control unit (3S-FE, 3S-GE, 4A-FE, 4S-FE, 5E-FE and 7A-FE)
Diagnosing faults with a road test
Electronic fuel injection system test procedure
Conclusions of the electronic control unit
Voltage between the terminals of the electronic control unit
Resistance between the terminals of the electronic control unit
Electronic control system
Fuel injection main relay
Fuel pump relay switch
Coolant and intake air temperature sensor
Manifold MAP sensor
Variable resistor
Knock sensor
Electro-pneumatic valve for increasing the idle speed when the air conditioner is turned on
Electro-pneumatic valve for variable intake manifold geometry (Lean bum) (4A-FE) and (3S-GE)
Oxygen sensor
Oxygen sensor fault finding algorithm
Lean mixture sensor (4A-FE engine with lean bum system)
Electro-pneumatic valve of the recirculation system Of (3S-FE, 4S-FE, 5E-FE)
Air control valve (5E-FE)
Throttle damper (5E-FE models with automatic transmission)
Fuel cut-off system in forced idle modes
Fuel pressure control system (3S-GE, 5E-FE)
Fuel pump
Fuel pressure regulator
Injectors
Throttle body
Idle speed ??control valve
Additional air valve
Fuel system (diesel engines)
Replacing the fuel filter
Fuel heating system
Injectors
High pressure fuel pump (TNVD)
Turbocharging system (2C-T)
Description
Warnings
Turbocharger
Absolute pressure sensor
Boost pressure control solenoid valve
Ignition system
Description
Precautions
Spark test
Removing and checking high voltage wires
Checking the ignition system components or components
Integrated ignition unit (contactless ignition system)
Integrated ignition unit (contactless ignition system)
Distributor (3S-GE and 4A-FE with Lean bum system)
Launch system
How it works
Starter
Checking the starter operation
Starter relay (3S-FE, 4A-FE, 7A-FE and 2C-T)
Cold start aid system with additional resistance (2C. 2C-T)
Cold start aid system without additional resistance (2C, 2C-T)
Charging system
How it works
Precautions
Vehicle checks
Generator
Clutch
Bleeding hydraulic clutch
Clutch pedal
Clutch master cylinder
Clutch slave cylinder
Clutch
Manual transmission
Manual transmission S50. С52 and С58
Gearbox S50, S54 and S55
Transmission of 4WD models
Transfer case
Gear lever and control cables
Automatic transmission
General information (2WD)
General information (4WD)
Preliminary checks
Gearbox diagnostics
Self-diagnostic system (А240Е, А241Е, А245E и А540Н)
Electrical components (A241L)
Checking mechanical gearbox systems
Throttle valve control cable
Rotor of the speed sensor (А240Е. А241Е until 1996)
Speed ??controller (A241L, A132L)
Rotation speed sensor No. 2 (А245E)
Seals of drive shafts (front wheel drive)
Replacing the output shaft seal (rear wheel drive) (А540Н)
Gearbox assembly (2WD models)
Gearbox assembly (4WD models)
Checking the torque converter and torque converter drive plate
Transfer case (only for А540Н)
Cardan shaft (4WD models)
Suspension
Preliminary checks
Front wheel alignment
Rear wheel alignment
Drive shafts
Front suspension
Front axle hub
Front suspension strut
Front suspension lower arm
Lower ball joint
Anti-roll bar
Rear suspension
Rear wheel hub
Rear wheel hub knuckle
Rear suspension strut
Lower and trailing arms
Anti-roll bar
Rear wheel hub and knuckle (4WD models)
Differential (4WD models)
Steering
Checking the steering wheel play
Checking the booster pump drive belt
Checking the fluid level
Checking the idle speed increase system
Replacing the power steering fluid
Bleeding the power steering system
Checking the pressure of the working fluid
Steering column
Power steering pump
Steering gear
Braking system
Checking and adjusting the brake pedal
Checking the performance of the vacuum booster
Bleeding the brake system
Checking and adjusting the parking brake
Brake master cylinder
Vacuum brake booster
Camshaft driven vacuum pump
Generator driven vacuum pump
Front brakes
Rear drum brakes
Rear disc brakes
Parking brake for rear disc brakes
Valve for redistributing brake forces depending on the load on the rear axle (LSPV)
Anti-lock braking system (ABS)
Pressure modulator
Control relay (models up to 96)
Control turnip (models from 96)
Front wheel speed sensors
Rear wheel speed sensor
Body
Holders (caps) - removal and installation
Front bumper
Hood
Rear bumper
Side doors
Tail door (CALDINA)
Trunk (CORONA, CORONA EXIV, CORONA PREMIO)
Windscreen wipers and washers
Windshield
Tailgate glass and rear glass
Luke
Dashboard
Fuel tank and fuel lines
Body dimensions (CORONA, CALDINA)
Back
Underbody
Air conditioning, heating and ventilation
Air conditioning system
System evacuation and charging
Cooling lines
Compressor
Expansion valve
Heater fan
Air intake flap servo
Mixing servo
Airflow direction flap servo
Heater blower resistor
Ambient temperature sensor
Interior temperature sensor
Sunlight sensor
Evaporator temperature sensor
Compressor operation sensor (3S-FE models only)
Pressure switch
Relay
Air conditioner control unit
Body electrical equipment and SRS
General information
SRS system
SRS before 1996
SRS after 1996
Relays and fuses
Ignition lock
Headlights and parking lights
Combo switch
Fog lights
Direction indicators and hazard warning lights
Indoor lighting
Rear code lights
Stop signals
Screen wipers and washers
Headlight washer
Instrument cluster
Speedometer
Tachometer
Fuel level indicator
Fuel filter water presence sensor
Fuel heater
Coolant temperature indicator
Rear door and mirror heaters
Electric windows
Central locking
Electric sunroof
Exterior mirror adjustment system
Seat heaters
Antenna drive
Wire color codes
Wiring diagrams

Автор: Mike Stabblefield
Год издания:
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