
Автор: Диез
Год издания: 0000
Contents
Introduction
General information
Rules for the operation of diesel engines in the cold season
Vehicle inspection
Security controls and precautions
Braking system
Cab
Electrical devices
Datasheet
Operations
Security system for persons in the cab
Seat adjustment
Seat belts
Luggage compartment access models 9600, 9700, 9800
Dashboard and controls
Dashboard for 2000, 8000 series cars
Dashboard of car models 9600, 9700, 9800
5000 Series controls
Controls of models 9100, 9200, 9300, 9400
Top panel for 5000, 9100, 9200, 9300, 9400 series
General view of the dashboard models 5000, 9100, 9200, 9300, 9400
The central unit of the dashboard of the 5000, 9100, 9200, 9300, 9400 series models
Right and left instrument clusters on the dashboard of 5000, 9100, 9200, 9300, 9400 series cars
Side dashboard for 5000, 9100, 9200, 9300, 9400 series models
Controls in cab sleeper (9000 series) and cab sleeper in standard and 9800 series
Vehicle operation (NAVISTAR electronic international engines)
Bridges
Front axle (4x4, 6x6)
Two-speed rear axle
Traction compensator
Differential with adjustable traction
Controlled differential lock
Brakes
ABS anti-lock system (if equipped)
Automatic control system of adhesion of wheels with road surface (ATC)
Air suspension (trailer coupling and uncoupling)
Cab
Cab air suspension
Raising the cab
Clutch and transmission
Clutch
Transmission
Controls (transmission)
Transfer case
Driving control system
Driving control systems (engines not "INTERNATIONAL")
Driving control systems (INTERNATIONAL engines)
Electronic engine controls
Control systems for engines "CATERPILLAR" 3406E and 3176В
JACOBS brake operation
Engine brake switches
Progressive shift mode
Safe engine shutdown function
Definition of trouble codes
Electronic engine control system "CUMMINS" CELECT
Electronic injection control, 60 series (DDEC II) DETROIT DIESEL engines
Doors and door locks
Electrical equipment (wiring diagrams)
Connecting auxiliary electrical equipment
Fuses, circuit breakers
Lighting switches
Alarms
Ignition lock
Engine
Air filter, restrictor valve
Troubleshooting
Engines "INTERNATIONAL"
Operating instructions
Movement
Car operation during the cold season
Car operation during the hot season
Cooling system
Charge air cooling
Antifreeze
Radiator blinds
Engine oil
Fuel
Cab heating
Models 9600, 9700, 9800
5000, 9100, 9200, 9300, 9400 series models (for vehicles manufactured before February 1997)
Climate control panel in the sleeping compartment of the standard 9000 series cab
Hood
Steering
2000, 8000 series adjustable steering column
Models 9600, 9700, 9800
Models 9100, 9200, 9300, 9400
Windscreen wiper control
Towing
Operation of the coupling (fifth wheel) device
Maintenance
General information
Recommendations
Front axle
Wheel alignment
Rear axle
Brakes
Pneumatic brakes
Air dryer (brakes)
Cab
Car care
Clutch
Electrical circuits
Engine
Air intake system (engine)
Charge air cooler (engine)
Engine cooling system
Frame and tow hooks
Fuel system
Noise level
Cardan shaft
Springs
Steering
Tires
Wheels
Lubrication work
General provisions
Engine oil specification
Special instructions
Checking the oil level (transmission)
Refueling volumes
Engine cooling system
Oil pan and oil filters
Transfer case
Fuse and Lamp Values ??Tables
Cabins series 5000 and 9000 INTERNATIONAL
Description
Location of the plate with the identification number of the vehicle (VIN)
Cab air suspension system
Windshield washers
Windshield and rain protection seals
Rear window glass and seal (excluding SLEEPER models)
Bonnet seals
Front sun visor on 5000 series (up to 7 September 1995)
Front sun visor on 9200/9300/9400, 5000 (after September 7, 1995) and 9100 (after March 1997)
Side sun visor
Ignition switch cylinder
Instrument panel (released before June 1994)
Salon floor mat
Headliner in saloon
Driver and passenger seats
Rear panel
Engine cover
Engine cover access door (5000 series)
Cab door and hinge
Cab door glass
Window regulator unit
Window drive motor
Channel glass door
Door ventilation window
Lighting when opening the door
Latch block
Door lock block
Exterior door handle
Inner door handle
Cab door opening seals
Impact Tongue
Cabin. Removal / Installation
General information for installation
Day cab air suspension (models 9200/9300/9400 without DETROIT DIESEL engines)
Pneumatic cab suspension (models 9200/9300/9400 for daytime operation with DETROIT DIESEL engines)
Pneumatic cab suspension (9200/9300/9400 with pro sleeper cab, manufactured before May 1997)
Pneumatic Cab Suspension (Daytime 9100 Models)
Pneumatic Cab Suspension (9200/9300/9400 with pro sleeper cab, manufactured after May 1997)
9800 series cabins
Description
General information
Location of the plate with the identification number of the vehicle (VIN)
Windshield wipers
Dashboard
Operation
Windshield wipers
Windshield washer
Maintenance
Service availability
Windshield washer
Check and fill hydraulic tilt cab
Pumping the hydraulic cab tilt system
Windshield
Sun visor and clip
Ignition lock cylinder
Cab doors and hinges
Fasteners and upholstery
Inner door handle
Lighting when opening the door
Exterior door handle
Door mechanism tongue
Latch block
Door lock block
Cab door glass
Window regulator - manual or electric
Channels and seals
Door ventilation window
Cabin trim
Sun visor
Cab
Lattice block
Wiper motor
Removing the wiper arm
Wiper mechanism
Pump motor and reservoir (up to July 1996)
Pump motor and reservoir (after July 1996)
Driver and passenger seats
Passenger Seat Belts
Interior upholstery components
Passenger side mat and floor panel
Cab air suspension system
Cab tilt
Special instructions for latching
Components
Cab tilt hydraulic system
Lifting the cab mechanically (using a winch)
Troubleshooting and how to fix them
Cab tilt hydraulic system
Windshield wiper system - electrical
Cab air suspension system
Lubrication
Adjustment
Combination of the cab and chassis
Adjusting the front and rear cab mounts
Cab door
Door hinge
Impact tongue
Windshield wipers
Cab air suspension system
Specifications
Tightening torques
HENDRICKSON pneumatic suspension
Description
Suspension height control valve
Pressure safety valve
Main spring talk
Boom service
Cross bar
Crossbar
Pneumatic cushion
Air bag frame bracket
Shock absorber bracket to frame
Shock absorber
Air bag support bracket
Height control valve
Rapid pressure relief valve
HENDRICKSQN suspension systems
Description
Service procedure
U / UE, RT / RTE, RT2 / RTE2 Series
RS Series
Replacing the centering sleeves - rubber or bronze (on a car)
Three-piece beam end adapter, U / UE, RT / RTE, RT2 / RTE2, RS
Beam end in pin-with-bar
Beam block
Jet rods with double attachment
Torque rods with tie bolt
Tapered rods
Transverse jet thrust
Removing the axle block and beams (complete disassembly of the suspension for overhaul)
Disassembly
Spring hangers series U / UE, RT / RTE, RT2 / RTE2
Rubber shock suspensions - RS series
U / UE, RT / RTE, RT2 / RTE2 series
RS Series
Possible malfunctions and methods of their elimination
Lubrication
Tightening torques table
Pneumatic suspension IROS INTERNASHIONAL
Description
Height adjustment valve
Description
Operation
Service checks (valve on vehicle)
Suspension height adjustment
Draft shortening instructions
Air supply lines
Suspension air release function
Description
Operation
Main leaf spring
Removing the main spring beam
Installing the main spring beam
Shock absorbers
Jet rods
Removal and installation
Pneumatic suspension cushions
Shock absorbers
Main spring 6alki
Jet rods
Installing the main spring beam bushings
Installation of ladders and ladder nuts
Checking the tightness of ladders and ladder nuts
Suspension heights
Procedure for checking / setting frame height For driving on trucks
Spring suspension INTERNATIONAL 4x2 and 6x4 with jet rods
Description
Maintenance
Retightening the ladder nuts
Checking and cleaning
Service
Replacing the bearings (bushings) of the balancer - suspension assembly
Suspension spring blocks
Leaf spring - disassembly / assembly
Installation of the suspension (springs)
Double drive axles EATON INTERNEJTIONAL
Identification
Bridge and cup
Carter bridge
Ring gear and main gear drive
Description
Inspection
Cleaning
Inspection by car
Inspection outside the vehicle
Axle case inspection
Fork reuse instructions
Wheel bearing adjustment
Dismantling
Center differential lock
Installation
First differential cup
First axle crankcase cover
Second differential cup
Center differential lock
Lubrication
Lubricant change intervals
Change grease
Wheel journal lubrication
ROCKWELL rear axles
Description
Standard differentials without locking
Differentials with driver controlled locking
Towing instructions
Axle axle installation
Removing the differential cup from the axle housing
Air pressure method
Manual engagement method
Dismantling the differential lock assembly
Removing the differential from the cup
Dismantling the ring gear main differential assembly
Separating pinion and bearing cage
Cleaning
General procedures
Build
Pinion bearing preload adjustment
Fork or flange method
Adjusting the pinion shim pack thickness (pinion depth)
Installing the pinion gear, bearing cage and shim packs in the cup
Main differential and ring gear assembly
Differential gear rotation resistance test
Differential installation
Dial indicator method
Micrometer method
Checking ring gear runout
Ring gear backlash adjustment
Checking the imprints of the teeth of the gear pair
Hand rolling position of the contact mark
Installing the differential switch assembly
Manual engagement method
Adjustments
Ring gear backlash adjustment
Pinion Bearings - preload
.Driving gear-depth in cup
Hypoid gear pair - tooth contact imprints (Hand Rolled)
Differential bearing preload adjustment
Main differential gears - rolling resistance
Ring gear runout
Sensor switch - installation
Bearing for guiding - riveting on pinion
Stop screw or stop block - clearance
General information
American standard fasteners
Metric fasteners
Clutch
14 (356 mm) and 15-1 / 2 (394 mm) retractable spicer twin disc clutch
Description
Slave disk options
Clutch brake with torque limiting
Tension springs
Automatic adjustment mechanism
Spacers made of fixed cylindrical pins
Adjusting ring
Release bearing and bushing
Installing a 15.5-inch SOLO HEAVY-DUTY clutch
Measurement
Installing the clutch on the flywheel
Installing transmission
Assembly and Lubrication
Front axle
Hubs, bearings and seals (non-drive axles)
Description
Wheel bearings
Bearing outer ring (cage)
Front wheel hub cap
Operation
Maintenance
Grease lubricated wheel bearings
Oil lubricated wheel bearings
Removing the hub seals
Cleaning and checking
Checking and preparing the hole in the hub
Checking and preparing the journal
Installation
Cleaning and checking the hub
Anti-lock brake system (ABS) hubs - air brakes
Wheel studs
Alloy spoked wheel studs
Troubleshooting and how to fix them
Front axles "INTERNATIONAL" with I-beam "SPICER"
Description
Troubleshooting and how to fix them
Precautions
Maximum limits for front axle kingpin
Replacing the king pin bushing
Installing the PRE-SIZED bushing
Installing king pin seals (all axles)
Installing the steering knuckle
Lubrication
Specifications
Tightening torques
Steering
Power steering SHEPPARD M-SERIES
Description
Identification
How it works
Oil flow through the mechanism
General diagnostics
Hydraulic diagnostics
Recommendations for oil flow and pressure
Most common problems
Glossary of terms and definitions
Preventive maintenance
Liquid types
Change fluid and filter
Cleaning the relief valve seats
Replacing the input shaft seal
Replacing the Sector Shaft Seal
Single Gear Hydraulic Bleed
Dual steering systems
Installing discharge plungers
Withdrawal
Installation
Dismantling the steering gear
Repair of parts of the assembly
M-SERIES - optional built-in unloader valve
Cleaning
Inspection
Build
Dual steering system
Description
How it works
Slave transmission
Troubleshooting
Steering column positioning
Adjustments
Steering axle stop
Specifications
Steering gear TRW / ROSS-TAS 40, 55, 65 and 85
Service tips
Identification
Glossary
Input shaft seal
Description
How it works
Withdrawal
Disassembly
Build
Worm preload adjustment
Poppet valve
Valve body / worm screw
Roller bearing or circlip
Body fittings. Plugs, screws, fittings
Adjustment
Sector shaft
Poppet valve adjustment
Reinstalling the poppet valve
Filling and bleeding the system
System filling
Air bleeding
Lubrication
Tightening torques table
Steering column
Description
Operation
Maintenance
Steering wheel
Steering column
Tilt mechanism
Cardan joints
Align
Vehicles with power steering
Vehicles with mechanical steering
Tightening torques
Special tools
Standard Steering Column 5000 Series, 9000 CONV
Description
Maintenance
Steering wheel
Steering column
Air Compressors BENDIXTU-FLO 550 TU-FLO
Description
Maintenance
Possible malfunctions and methods of their elimination
Repair
Specifications
Model ABS
Schemes

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