
Автор: Диез
Год издания: 0000
Content
Specifications
Vehicle identification
Model layout
Engine
Identification of F1А engines
Front axle
Rear axle
Steering
Front suspension
Rear suspension
Braking system
Electrical equipment
Tire pressure
Filling volumes
International designation of lubricants
Layout
Operation manual
Special characters
Cab
Doors
Dashboard
Switch block
Heating and ventilation
Governing bodies
Seats
Seat belts
Airbag and seat belts (if fitted)
Rearview Mirrors
Power windows (if installed)
Multifunctional paddle shifters
Cabin and passenger compartment equipment
Adjusting the direction of headlights
Hitch for towing a trailer (if equipped)
Heating and ventilation
Additional devices installed by the driver
Starting the engine and driving the vehicle
Immobilizer
Starting the engine
Cold weather starting
Gearbox control
Differential lock
Antilock braking system (ABB) / pressure limiting valve (EBDJ / traction control system (ABD)
Cruise control
Safe driving
Save fuel and protect nature
Van
Filler neck
Taillights
License plate lights
Side sliding door
Double-leaf rear door
Spare wheel placement
Combi
Body
Seats
Additional equipment
Minor repairs
Tool kit
Troubleshooting
Spare wheel
Wheel replacement
Replacing lamps
Lamp characteristics
Relay and fuse box
Electronic control units
Battery
Car towing
Bleeding the power system
Control lamps
Checks by driver
How to open the engine hood
Before every trip
Weekly
Car care
Maintenance
Maintenance schedule
Inspection and maintenance checklist
Maintenance operations
Maintenance EO
M1 maintenance
Maintenance M2
Tools
Engines
General guidelines for maintenance and repair
Removal and engine installation
Bleeding the fuel system (engines 8140.43s-8140.63)
Bleeding the power steering hydraulic system
Oxicat-oxidation catalytic converter (vehicles with engines 8140.43с-8140.63)
Removing and installing cylinder head
Changing belts
Replacing the alternator and water pump drive belt
Replacing the timing piston (timing belt)
Replacing the coolant pump ("water" pump)
Replacement of injectors (engines 8140.63-8140.43c)
Replacing the high pressure fuel pump
Installing and adjusting the high pressure fuel pump
Removing and installing a flywheel
Fuel injection engines
Troubleshooting
Introduction
Flashing code
Diagnostics
Engine 8140.43R.43 85
Engine 8140.43В.43 85
Engine 8140.43S.41 86
Engine 8140.43S.43 87
Engine 8140 43N.43 86
Longitudinal section of the engine 8140.43R / B / S.43XX
Cross section of the 8140.43R / B / S.43XX engine
Longitudinal section of the engine 8140.43N.4
Cross section of 8140.43N.4 engine
General specifications
Engine repair
Dismantling the engine at the stand
Repair operations
Cylinder block
Engine assembly
Pistons
Rods
Piston-connecting rod assembly
Installing and adjusting the flywheel
Cylinder head
Valve lifter
Valve guides
Valve seats
Valve Springs
Installing the cylinder head
Valve installation
Installing pushers
Installation distributed
Valve actuator clearance adjustment
Installing the cylinder head
Auxiliaries assembly
Disassembly of the accessory assembly
Assembling the sub-assembly
Lubrication
Crankcase ventilation and oil vapor separation from crankcase gases
Cooling system
Electromagnetic clutch
Cooling water pump
Thermostat
Accessory assembly drive
Drive alignment
Adjusting the tension of the alternator and water pump drive belt
Camshaft position sensor
Engine speed sensor (tachometer sensor)
Turbochargers KKK K03-2076-SSA 6.68; Mitsub1shi TD 04
Pressure reducing valve
Turbocharger GARRET GT 2256 T variable geometry (8140.43N engine)
Turbocharger Actuator proportional solenoid valve
Repair
Electronic common rail fuel injection (COMMON RAIL MS6.3)
System operation
How it works
Hydraulic part of the fuel system
Electrical / electronic components
Sensors
Actuators
Exhaust gas recirculation (EGR)
High pressure rotary pump motors
Engines 8140.43С.43ХХ, 8140.63.40ХХ
Diagnostics
Engine 8140.43С
Exhaust toxicity, smoke and noise
General specifications
Tightening torques for threaded connections
Engine repair
Dismantling the engine at the stand
Assembling the engine on a workbench
Cooling system
High pressure rotary pump
Cold start automatic fuel injection advance (KSB) (Kalt Start Betriebseinrichtung)
Engine 8140.63
Exhaust toxicity
General specifications
Tightening torques for screw connections
Tools
Engine repair
Disassembling motors on a workbench
Pistons, pins, piston rings
Cylinder head-camshaft
Prechamber plugs
Glow plugs
Lubrication system
Heat exchanger
Forced crankcase ventilation with oil separator and closed circuit
Cooling system
Thermostat
Exhaust gas recirculation (EGR)
General information
System components
High pressure rotary pump
F1AE0 engine
Diagnostics
Basic operations. Carried out with the engine not removed from the car
Tightening torques for screw connections
Longitudinal section of the EGR engine
Cross-section of EGR engines
F1a engine repair
Dismantling the engine at the stand
Renovation work
Cylinder block
Crankshaft
Engine assembly
Installing the rear oil seal
Flywheel
Assembly of pistons with connecting rods
Pistons
Rods
Cylinder head
Valves
Valve guides
Valve seats
Valve springs
Swinging levers (rockers) - pushers
Installing the cylinder head
Gas distribution system
Camshaft
Adjusting the tension of the air conditioning compressor drive belt
Camshaft position sensor
Crankshaft speed sensor
Lubrication system
Oil and vacuum pump assembly (GPOD)
Oil pressure reducing valve
Oil filter
Heat exchanger MODINE
Crankcase ventilation and oil separator
Cooling system
Fan clutch
Water pump
Thermostat
Turbocharging
Turbocharger
Repair
Pressure reducing valve
Exhaust gas recirculation
Power System
Electronically Controlled High Pressure Fuel Injection (MS6.3)
System operation
System operation
Hydraulic part of the fuel system
Fuel pump
Fuel lines
High pressure fuel pump
High pressure fuel pump assembly
Pressure regulator valve
Mechanical booster pump
Hydraulic accumulator (ramp)
Pressure reducing valve
Electrically controlled injectors
Electrical / electronic components
Sensors
Actuators
Pulse width modulation (PWM) controllers
Clutch
Description
Diagnostics
Technical data
Removing and installing clutch
Removing and installing release bearing
Clutch actuator
Hydraulic clutch actuator
Removing-installing pedal board
Pedal board
Gearbox
Diagnostics
Removal-installation of the checkpoint
Gear shifting
Gearbox 5 S 200
Mechanism of selection and inclusion of gears
Safety devices
Technical data (specifications)
Gearbox repair 5 S 200
Gearbox
Disassembly of the gearbox
Disassembly of the main shaft
Input shaft
Disassembly of the transfer (intermediate) shaft
Checks
Main shaft assembly
Fork - selector - carrier rods
Gearbox assembly
Gearbox 6 S 300
Technical data (specifications)
6 S 300 gearbox repair
Gearbox
Disassembly of the gearbox
Removing the bearings from the rear cover
Removing bearings from gearbox housing
Disassembly of the main shaft
Disassembly of the gearbox input shaft
Dismantling the intermediate shaft
Synchronizers
Installing the intermediate (transfer) shaft
Main shaft assembly
Stems - forks - selector - carrier
Gearbox assembly
Power take-off
Technical data
Assembly instructions
Electric actuator for power take-off
Cardan shafts
Technical data
4x2 models
Removing and installing propeller shaft
Rear axle
Troubleshooting
Rear axle 450210
Removing / installing rear axle
Description
Technical data
Rear axle 450311 / 1-450511
Removing / installing rear axle
Description
Technical data
Rear axle 450517/2
Removing / installing rear axle
Description
Technical data
Rear axle repair
Build
Wheel hub repair
Differential repair operations
Front axle
Diagnostics
Front axle
Description
Technical data
Removing and installing front axle
5817 front axle repair
Removing and installing a wheel hub
Removing / installing steering knuckle
5818 front axle
Description
Technical data
5818 front axle repair
Replacing the driving wheel of the ABS sensor
Installation
Removing and installing a wheel hub
5819 front axle
Description
5819 front suspension
Technical data
5819 front suspension repair
5823 front axle
Description
Technical data
Removal and installation of bridge 5823
5823 Front suspension repair
Removing and installing a wheel hub
Replacing the driving wheel of the ABS sensor
Installation
Replacing the wheel stud
Camber and toe
Description
Camber angle
The angle of the lateral inclination of the axis of rotation of the wheels
Caster angle of the wheel axis
Wheel alignment
Wheel alignment angles
Checking wheel alignment
Mechanical suspension
Mechanical front suspension
Description
Cross leaf spring (models 29 L - 35 S - 35 С)
Specifications
Front single leaf spring
Bar with anti-roll bar (axle 5817)
Front shock absorbers
Tools
Tightening torques for threaded connections
Renovation work
Suspension repair
Suspension arms
Replacing the suspension arm bushings
Anti-roll bar model 29 L - 35 S
Front dampers model 29 L - 35 S
Leaf spring suspension
Torsion bar suspension (front axles 5819 model 35 С - 40 С - 45 С 50 С)
Repair of jet suspension rods
Replacing the swivel tips
Torsion bars
Replacing silent blocks and bumpers
Replacing the swivel tips
Adjusting torsion bar preload
Front anti-roll bar 35 C - 40 C 45 C - 50 C
Front shock absorbers model 35 С-40 С-45 С-50 С
Suspension repair
Replacing the swivel tips
Torsion bars
Replacing rubber grommets
Rear suspension
Technical data
Tools
Tightening torques for screw connections
Rear springs
Renovation work
Spring assembly
Replacing bushings
Rear shock absorbers
Rear anti-roll bar
Pneumatic suspension
Diagnostics
Rear air suspension - VB-TECHNIEK model flashing code
Zadnpp air suspension-model WABCO
Flashing code
General part
WABCO air suspension (for models 29 L - 35 S)
Technical data
WABCO pneumatic system (ECAS)
Electronic control
How the air suspension works
Models without ABS
ABS Models
Automatic chassis trim, raise and lower
Main system components
Air supply unit
Electronic control unit
Clearance sensor
Pneumatic element (air spring)
Load sensing valve
Rear suspension repair
Leaf spring
Rear shock absorbers
Rear anti-roll bar
Panhard's jet thrust
Pneumatic suspension VB-TECHNIEK (for models 35 С - JSC С -45 С - 50 С - 60 С - 65 С)
Specifications
Wiring diagram of VB TECHNIEK system
Pneumatic system VB-TECHNIEK
Electronic control
Pneumatic system operation
Models without ABS
ABS equipped models
Automatic chassis trim, raise and lower
Main components of the system
Clearance sensor
Replacing the clearance sensor
Pneumatic element (air spring)
Replacing the air spring
Sensitive valve - regulator
Rear suspension repair
Leaf spring
Rear shock absorbers
Panhard's jet thrust
Rear anti-roll bar

Автор: Mike Stabblefield
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