Weichai WP12 (E40) Euro 4 engine, user e-manual (in Russian)
Автор: Motorist
Год издания: 0000
Contents
General description of products
Diesel power and speed
Main design features of diesel engines
Designation of diesel models of the WP12 series
Appearance of diesel engines of the WP12 series
Technical and operating parameters of diesel engines
Basic and technical parameters of diesel engines of the WP12 Euro IV series
Main operational characteristics of diesel engines of the WP12 Euro IV series table
Diesel fuel, lubricating oils, coolants, urea solution and auxiliary materials
Fuel
Motor oil
Lubricating tension rollers
Engine cooling system antifreeze
Urea solution
Supporting materials
Operation and management of diesel engines
Reactivation of diesel engines
The rise of diesel engines
Installation of diesel engines
Preparing for launch
Starting diesel engines
Operation of diesel engines
Periodic inspection and maintenance of diesel engines
Routine maintenance and care
Maintenance work
Maintenance and care of diesel engines during long-term storage
Regular maintenance and drawing up a service report
Analysis and elimination of frequently recurring faults
Diagnostic method
Frequently recurring faults and their elimination
Engine specifications
Power and speed
Main design features of diesel engines
Designation of series diesel models
Appearance of diesel engines
Main technical parameters
Main performance characteristics
Lubrication system
Tightening torques
Tool
Procedure for complete engine disassembly
Removing the engine from the vehicle
Disconnecting electrical wiring from the electronic control unit
Removing the oil filter block and the oil drain pipe from the turbocharger
Installing the engine on the assembly-disassembly stand
Removing the fan
Removing accessory drive belts and tensioning devices
Removing the electronic control unit
Removing the alternator
Removing the drive pulleys and torsional vibration damper (damper)
Removing the starter
Removing the air conditioner compressor
Removing moisture-oil separator
Removing the Fan Support
Removing the water pump and thermostat housing
Removing the mountain brake flap
Removing the turbocharger and exhaust manifold
Removing the intake manifold
Removing high pressure pipes
Removing low pressure fuel lines
Removing fuel filters
Removing the fuel rail
Removing the air compressor
Removing the fuel pump
Removing cylinder heads
Removing engine harnesses
Removing the water-oil heat exchanger
Removing the oil pan
Removing the flywheel and rear oil seal
Removing the flywheel housing
Removing drive gears
Removing the camshaft and rear plate
Removal Removing the front supports
Removing the front cover and crankshaft seal
Removing the oil pump
Removing camshaft bushings
Removing piston cooling nozzles
Removing the connecting rod and piston group
Removing the lower removing the lower lower plate and crankshaft
Disassembling engine components
Cylinder block
Disassembling the cylinder block
Flushing the cylinder block
Cylinder block control
Cylinder block assembly
Flywheel
Disassembling the flywheel
Flywheel assembly
Crank mechanism
Disassembling the connecting rod and piston group
Inspection of crank mechanism parts
Assembly of the connecting rod and piston group
Crankshaft
Camshaft
Torsional vibration damper (damper)
Exhaust manifold
Disassembling the exhaust manifold
Exhaust manifold assembly
Air compressor
Removing the air compressor gear
Air compressor gear installation
Cylinder head
Disassembling the cylinder head
Cleaning the cylinder head
Checking the cylinder head
Cylinder head assembly
Lubrication system
Cooling system
Cleaning the water-oil heat exchanger oil heat exchanger
Water pump
Fan drive
Fuel injection system
Operating principle of the Common Rail system
Technical characteristics of the elements of the Common Rail System
Repair of the Common Rail System fuel system
Fuel pump repair
High pressure ramp
Engine assembly
Installing the crankshaft
Installation of connecting rod and piston group
Installing the oil pump
Installing the front cover and crankshaft oil seal
Installing front engine mounts
Installation of camshaft
Installing the engine rear plate and drive gears
Installing the flywheel housing
Flywheel installation
Installing the rear oil seal
Installing the oil pan
Installation of water-oil heat exchanger
Installation of the fuel pump
Air compressor installation
Installation of pushers
Installing engine harnesses
Installing cylinder heads
Adjusting valve clearance
Installing valve covers
Installation of ramp and high pressure pipes
Installation of fuel filters
Installation of low pressure fuel pipes
Installing the intake manifold
Installing the exhaust manifold and turbocharger
Installation of the mountain brake flap
Installing a water pump
Installation of moisture-oil separator
Installation of starter
Installation of the air conditioning compressor
Installation of torsional vibration damper (damper) and drive pulleys
Generator installation
Installation of the electronic control unit (ECU)
Installation of accessory drive belts and tensioners
Fan installation
Turbocharger
Possible problems
Control on the vehicle
Disassembly and assembly of a turbocharger
Causes of turbocharger problems
Engine diagnostics
Description of the engine diagnostic device
Device functions
Equipment
Technical characteristics of the device Launch X 431
Engine replacement
Preparatory operations before removing the engine
Lifting the engine
Engine installation
Application
Standard tightening torques for bolts and nuts
List of special tools required for maintenance and repair of WP 12 series engines
Circuit diagrams
Sealants and lubricants used on diesel engines of the WP 12 series
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